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Thermostat Assembly Outboard Thermostat 5005440

Satisfaction rating 5 out of 5 (98 Ratings)
$24.95
You save $2.54. (9%) $27.49
5+ IN STOCK
Ships Immediately
  • Guaranteed fitment for 93 different models
  • This is an OEM part manufactured by Evinrude & Johnson, OMC
  • Flat rate shipping starting at $4.95
  • 30 day return policy
Evinrude & Johnson logo

Product Description

• 40-300 E-TEC® 2004-AB • 6-55 HP, Cross V4 & V6, 9.9 & 15 HO 4-Stroke 1994-2001

4 Product Questions

I am looking for at thermostat for my 250hp Etec DE250PZABF. This is a 2016 model. Is this the correct thermostat for that model engine.

John

Answer:

Yes, that will be the correct one needed.

Does this thermostat come with the gasket required?

Will Rek

Answer:

The Thermostat does not come with the gasket. That would need to be purchased separate. I am showing part number 0339044

What is the difference between these and aftermarket thermostats?

Wade

Answer:

The factory thermostats are stainless steel and do not corrode like the brass ones from other places.

What degree does this thermostat open at?

Angel Lujan

Answer:

This thermostat opens at 143 degrees.

98 Product Reviews

very good, but the delivery time was too long
by

1988 Johnson 90HP two stroke

Repair Difficulty
Medium
Repair Time
More than 4 hours
I am so glad I found Crowley Marine. I live in Australia and I have a very old, but good, boat. To be able to buy new parts to fix things is great and the they ship very promptly and for reasonable rates. I love the website and the interactive engine diagrams that let you choose exactly the parts required.
by

Problem fixed: Replace rusted tilt tube.

I replaced a very old and rusted tilt tube. Getting the old one out was the most difficult part and eventually I had to cut it in half to drive it out. Once out, though , the new part went in smoothly and now I have beautiful free flowing steering once again.

Evinrude 90

Repair Difficulty
Medium
Repair Time
1 to 2 hours
by

Problem fixed: Overheating

Removed water pump and replaced all internals.

Everything was ship and received as ordered. I like their flat rate shipping, unlike other vendors.
by

Evinrude Etec 225

Repair Difficulty
Medium
Repair Time
Less than 30 mins
Parts all fit correctly
by

Problem fixed: Maint service

Bi yearly maint. on motor

Evinrude 9.9

Greate
by

Online parts books, Fast shipping. Highly recommend. Thanks AB
by

Etec 200

Easy to find the parts you need. Excellent check out and tracking information.
by

Shipping took to long.
by

Evinrude 25 Etec

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Easy to find parts and fast delivery.
by

Problem fixed: No water outflow

Remove engine cover. Unscrew thermostat assembly cover. Replace damaged parts and re assemble.

Parts were delivered when they were supposed to be.
by

First time buyer from Canada, I really appreciated dealing with Crowley. Good communication, reasonable pricing, parts were available, and overall great experience. Thank you!
by

Service was fast considering the distance the parts had to travel. I did have to pay "Duty" on the parts, something that you might want to inform Canadian Customers ! Overall, excellent service, I will use this source again
by

Johnson 9.9

Repair Difficulty
Easy
Repair Time
Less than 30 mins
A great place to buy marine parts!
by

Problem fixed: Water pump failed

Dropped the gearcase, replaced the bad impeller then put it back together. Also changed the oil while I was working on it.

Evinrude 60

Repair Difficulty
Easy
Repair Time
30 to 60 mins
Fast shipping and genuine parts
by

Problem fixed: Engine Tilt and Trim stop working

The coupler was broken.replace it and all good

Etech 30 hp

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Very professional treatment and communicative. Have to say it!! It is understandable when suppliers or manufacturers missed their goals, but when a company maintain their clients inform of any order status its changes everything. Outstanding for all the personnel who processed the orders, shipped and take the time to respond or inform the client. Thank you so much, May God bless you all.
by

Problem fixed: No Oil / overheated

-Water pump complete kit replaced. -Found air bubbles inside the oil lines from the oil tank to the oil pump. -Did the winterization twice and still some air in the lines. -Found the oil tank cap to tighten and the tank slightly collapsed. Technician had troubleshoot the engine without getting a conclusion. Still working due to the light of the EMM getting on (NO OIL / OVERHEATED) everytime we perform a test.

40hp Etec tiller

Repair Difficulty
Easy
Repair Time
Less than 30 mins
I’m in Canada there in the states. Only ones I could find That have in stock OMC Evinrude Etec parts. I needed A thermostat with rings. For my 40hp Etec tiller Two weeks later it was at my door. 😁 I can would highly recommend them. There website is it Easy to Navigate and have most of the parts that I need I n stock
by

Problem fixed: 300 hour service

Change the thermostat, oil in the lower end, exhaust filter spark plugs and water pump 😎

Evinrude 200HO

Repair Difficulty
Easy
Repair Time
1 to 2 hours
Great, a few items were backordered and the order was broken up to allow work to progress on the in stock items.
by

Problem fixed: Waterpump Rebuild

Water pump rebuild kit had all of the components needed, except gasket seals/greases. Which was to be expected. Encountered two unexpected issues, which it would be good to plan for. 1) Brass ring on the old impellor had corroded itself to the drive shaft. Needed to get a cutting wheel for a dremel to remove. Once a deep notch was cut, I was able to split the ring and remove. 2) Shift lever was not quite aligned with the linkage when the lower unit was replaced. Its height was correct but was set slightly too far aft to allow the screw to grab. Needed a long screwdriver (or knitting needle) to nudge back into place, while using a claw tool to reinsert screw holding the shift rod and linkage together.

1986 Johnson 90 hp

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Could not have been better. They nailed it.
by

Problem fixed: Overheat

Removed defective thermostats. Replaced with new. Problem solved.

Johnson 90 hp

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Excellent service. Speedy delivery.
by

Problem fixed: Possible overheat problems.

Removed thermostat assembly and replaced thermostats, springs , gaskets and relief valves. Hardest part was removing bolts. I drilled 3/4" holes in cowl where bolts are and was able to access them easily. After replacement, I installed rubber plugs in the holes. Looks great!

Evintude 20hp

Repair Difficulty
Hard
Repair Time
More than 4 hours
It was easy to navigate. It was delivered faster than expected. Packaging was in great condition.
by

Problem fixed: Low compression.

New rings, honed cylinders. Replaced powerhead gaskets.

Evinrude 30hp

Repair Difficulty
Medium
Repair Time
More than 4 hours
Excellent service. Friendly and knowledgeable staff.
by

Problem fixed: water not circulating

Replaced water pump, cleaned out rear and side water jackets, replaced fuel hoses.

Johnson 20hp

Repair Difficulty
Hard
Repair Time
1 to 2 hours
Original parts great prices and fast shipping
by

Problem fixed: Motor would run then stall

Replaced head gasket spark plugs carburetor rebuild lower unit water pump

90 hp evinrude etec

Repair Difficulty
Easy
Repair Time
Less than 30 mins
placed my order got it in a few days
by

Problem fixed: thermastat and cap replacement

remove thermastat cap that was broken removed thermastat clean threads and reinstall new thermastat

johnson 7.5hp

Repair Difficulty
Easy
Repair Time
Less than 30 mins
very easy to buy and communicate.
by

Problem fixed: thermostat

replaced my stuck thermostat and solved the leaky problem.

envinrude; 25hp

Repair Difficulty
Easy
Repair Time
Less than 30 mins
by

Problem fixed: no water being pumped throught lower unit and motor getting hot and killing waterpump working fine but motor kills after running 15minutes while waterpump working . unable to diagnois problem

replaced waterpump complete kit and thermostat kit

1968 Johnson 40hp electric shift

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Crowley Marine Inc had every part that I ordered for my old 1969 Johnson outboard. I was surprised that there was still parts still available. I surfed the internet for parts and Crowley came up, so I checked to see if they had PayPal because that is the only way I pay on the internet. Long story short Crowley had PayPal and I have been very satisfied with all my dealings with this company.
by

Problem fixed: water pump required replacement.

step by step? For the most part I use trial and error, I am no expert. In this particular case I will be replacing the water pump. Other repairs and replacements are; rewiring the motor and harness, replacing the generator, and the starter, replacing's the points, condensers and the coils. I found that the smarter way was to repair what I already have instead of purchasing new and learning by purchasing the repair manual and doing the work myself, I have become a semi expert with old Johnson outboards

Evinrude 60

Repair Difficulty
Medium
Repair Time
1 to 2 hours
I use Crowley as my number one marine parts store. I always get the right part the first time.
by

Problem fixed: Inop thermostat

Of course this is the only model year that the head plate is removed to access the thermostat, it’s great to have the correct parts. Motor runs great!

Etec 250

Repair Difficulty
Easy
Repair Time
Less than 30 mins
The parts I needed were easily matched to my motors and available from Crowley. Tracking the shipment wasn't exceptional, but the parts did arrive earlier than predicted.
by

Evinrude 90hp V4 1986

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Very good, my ordered parts were shipped out super fast and arrived to me very quickly. Highly recommend Crowley Marine.
by

Problem fixed: Engine overheating

Engine was over heating, sounding a constant alarm. Tell tale still working. Engine was only very hot to the touch at top of head on one side only. Diagnosis was a thermostat wasn't opening on that side. Removed thermostat housing, although difficult to get to, it does come off without needing to cut the cowling or lifting the powerhead. A lot of old gunk in the thermostat area. Cleaned up, Replaced thermostats, refit, problem solved.

1985 Evinrude 15hp

Repair Difficulty
Hard
Repair Time
1 to 2 hours
Very good. Pleased with parts and service.
by

Problem fixed: Thermostat replacement and head gasket replacement

Replaced both listed items

Johnson 25

Repair Difficulty
Medium
Repair Time
More than 4 hours
Quick shipping on parts and fair prices for OEM parts on my older Johnson. I love being able to pick just about any part of my motor in the blow up diagram and order it. Happy with all my orders so far.
by

Problem fixed: Just an old motor in disrepair

Working on replacing just about every failed part and likely failure point on an older Johnson 25. So far I’ve done the water pump and impeller, carburetor rebuild, spark plugs, fuel lines, coils, fuel pump, thermostat, cylinder head gasket, and propeller. All of the parts I’ve ordered from Crowley Marine have arrived on time, and been exactly the parts needed for the job.

1986 Johnson 25 hp

Repair Difficulty
Medium
Repair Time
2 to 4 hours
by

Problem fixed: Replaced water pump impeller, new fuel pump, thermostat. primer, and a neutral lock out

The lower crankcase was the hardest to deal with. We're having difficulty with the water tube trying to line it up when putting the drive shaft back together.

1977 evinrude 35

Repair Difficulty
Easy
Repair Time
30 to 60 mins
Items ordered were correct and were delivered in good condition and on time.
by

Problem fixed: Low flow of the impeller after replacement

New thermostat fixed the problem

92 Evenrude

Repair Difficulty
lProfessional
Repair Time
2 to 4 hours
Got Everything I Needed .. On Time !!!!
by

Problem fixed: Lower unit leaking Gear oil

Replaced seals , wtr Pump , And Thermostat....

Evinrude Etec 150 Saltwater edition

Repair Difficulty
Medium
Repair Time
More than 4 hours
It has always been a good experience. I recently ordered a bunch of parts and the box showed up missing a few things that I paid for. I called customer service and the parts were shipped that day and I had them in a few days. The web site is very easy to use, parts lookup it awesome! I'll use these guys regularly.
by

Problem fixed: 300 hour service

I use my engine in saltwater so I did the entire recommended service list, not just the 300 hour. It runs like a top. I will be needing a new lower unit in the next year or two due to saltwater corrosion. I've looked them up and they're readily available brand new. Pretty good for a 14 year old engine!

Evinrude 9.5

Repair Difficulty
Easy
Repair Time
2 to 4 hours
Excellent
by

Problem fixed: Rebuild

Fuel system, shifter, etc.

Evinrude Etec 115

Repair Difficulty
Medium
Repair Time
Less than 30 mins
Ok. End result for parts was great. End result for costs was not ideal. I was sent the wrong part, that was ordered and invoiced correctly.....paid the shipping and duties to get it here(Canada)......then was shipped the right part and had to pay duties a second time and am left with a spare part that I don’t need or want. Paid too many fees to get the orders that I placed. Thanks for sending the right part right away though - that was great. Don’t make me pay again for it though.
by

Problem fixed: No horsepower, low rpms, won’t start often.

Changed plugs, Checked for compression, noticed arching on plug wire while checking for compression, change plug wire, full rims and whole new engine.

Evinrude 200

Repair Difficulty
Medium
Repair Time
2 to 4 hours
Bought from local Evinrude Dealer. Bought tune up parts cause was in a hurry. Missing items got from Crowley. Water pump, t-stats and fuel filter were much more affordable and spark plugs were $7 cheaper. Will definitely order again. Shipped in 4 hrs of order. Got in 3 days. Will plan better next time. Worth the wait. Awesome job ladies and gentlemen.
by

Problem fixed: Just doing 3 yr and yearly pm

Was simple straight forward. No surprises. Lower unit came off perfect and was simple to change pump. Lots of extra parts so made me feel better😜😂

06 Evinrude Etec 90 hp

Repair Difficulty
Easy
Repair Time
30 to 60 mins
Awesome
by

Problem fixed: Oil pump in tank replacement

Ran Ev. Diagnostic and oil pressure was less than par 0.2 psi per gallon. Replaced oil pump which was purchased through Crowely and it came with updated cd for new revised oil pump/EEM diagnostic update. Overall 45 minute job with a Boot Strap.

EVINRUDE 35 HP

Repair Difficulty
Medium
Repair Time
30 to 60 mins
Very fast shipping to Germany. Thanks a lot!
by

Problem fixed: Change water Pump housing, gaskets, impeller

Removal of gear case, somewhat difficult because of the screws condition, replace waterpump, housing and gaskets using the water pump repair kit (not chrome kit, which does not include all parts needed). It is definitely a possible work to do, especially when referring to the exploded views issued by BRP.

1991 Johnson 150

Repair Difficulty
Medium
Repair Time
1 to 2 hours
I am totally satisficed. I was short one item. When I let Crowley know. They shipped the balance out the same day with express shipping. Well done.
by

Problem fixed: I was getting a High Temp Alarm when I would push it a bit. This is after I had changed the Water Pump and was getting great pressured flow. So I decided to change out the temperatures switches (2) and the thermostats (2).

Unable to find time for repairs at this time. So, I'm not sure if I have made to correct diagnosis.

2001 25HP Johnson 2 stk

Repair Difficulty
Hard
Repair Time
Less than 30 mins
These guys provided great service and my parts arrived in Australia in 6 days!! All parts as stated and correct. Comms were excellent. Gary - Sunshine Coast 2001 25HP Johnson
by

Problem fixed: Lower unit seals leaking

Purchased a bunch of gaskets and parts I knew I will need in the future to keep this engine going. Parts becoming scarce here so things like impellors and thermostats will be needed. Removing the prop bearing housing on the engine required a lot of heat before it pulled off.

Evinrude 115hp

Repair Difficulty
Medium
Repair Time
30 to 60 mins
by

Problem fixed: Temp sensor corroded

Easy to do but bolt corrosion can cause stress!!

evinrude 250 etecs

Repair Difficulty
Easy
Repair Time
2 to 4 hours
great
by

Problem fixed: water pump and impeller needed replacing

replaced water pump and impeller per instructions

Johnson 20hp

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Great the stuff came on time, here in ontario Canada and the parts where right for my outboard made my repairs and my motor is running great 👍
by

johnson outboard 30hp

Repair Difficulty
Easy
Repair Time
1 to 2 hours
by

Problem fixed: engine no start

water pump,head gasket and thermostat kit

Evinrude 90 horse

Repair Difficulty
Medium
Repair Time
30 to 60 mins
It was outstanding! They located all of the parts sooner than initially stated and I got them a day earlier than initially stated. The online "chat" was effective and friendly. I especially like that all of the communication was done with people that use English as a first language!
by

Problem fixed: Plastic thermostat nut sheared off at the thread.s.

Had to replace 5 individual pieces (o-ring, spring, washer, thermostat itself, nut). Wanted to get the repair done quickly to allow me to take my boat to Lake Powell the following week. You guys were unbelievable in getting the correct parts to me quickly! Yay!

Johnson 9.5

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Great!!!!!
by

Problem fixed: Pull flywheel

Used the recomended puller and flywheel came off with no problem whatsoever!!!

1984 Evinrude 90 HP

Repair Difficulty
Medium
Repair Time
2 to 4 hours
Great experience, ordered 2 thermostats and 2 lower unit seals. They were the correct parts and arrived promptly via FEDEX.
by

Problem fixed: overheating and leaking lower unit seals

By using Youtube, I was able to accomplish the repair with medium effort. The thermostats were a little challenging to replace but got it done in 1 to 2 hours. The most difficult part of replacing the lower unit seals was getting the old seals out of the unit. Once done, the new ones went in easily.

Johnson 9.9 non electric

Repair Difficulty
Easy
Repair Time
Less than 30 mins
by

Problem fixed: see repair story

I had to remove the water jacket housing at the rear of the motor as gasket was leaking a bit. It has the spring and thermostat in the lower cylinder port. The engine cover latch prevents easy or any removal. (later engines moved this up to top cylinder). I got it our with difficulty and of course Crowley have the replacement parts. Getting smarter now so taking it to my mechanic for replacement. In the end I don't think the leak warranted going to this extent to repair. Some gasket cement would have done the job. But live and learn!

1996 Evenrude 25 hp e25eedm

Repair Difficulty
Medium
Repair Time
More than 4 hours
Very good delivery times, had the parts I needed fast.
by

Problem fixed: No water telltale, over heat alarm

This engine had been sitting since 1998, started right up but little water pumping thru, and overheat alarm went off. Pulled lower unit checked pump, it was ok. Figured it may be the thermostat, pulled outer head and found loads of sand, and the thermo itself looked like stone. BTW only broke one bolt but not down so far so I could drill and remove it. Blew it out, then ran water thru it. Replaced thermo, spring, gaskets, pump impeller, also plugs, fuel pump and replaced a cracked starting gas lever. Runs great!

johnson/evinrude 25 hp 1997

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Good diagrams of parts, easy to order.
by

Problem fixed: tune up

Basic tune up parts, order went well, nice diagrams online.

JHONSON

Repair Difficulty
Medium
Repair Time
2 to 4 hours
by

Problem fixed: COOLING WATER DONT CIRCULATE

TERMOSTAT REPLACEMENT,ALSO THE IMPELLER/OIL LEAKAGE IN THE LOWER UNIT

Evinrude 115 turbojet

Repair Difficulty
Medium
Repair Time
More than 4 hours
by

Problem fixed: Low power engine overheating

Engine was overheating. Removed heads and found heads were packed with sand. Cleaned and resealed. Overheating went away on STBD head remained on port. I removed engine to have access to base plate. Found plugged exhaust ports removed plates and fittings and cleaned plugged fittings replaced.

10R74S

Repair Difficulty
Medium
Repair Time
2 to 4 hours
Working on 1974 Johnson 9.9hp. Rebuilt and needed parts, which a couple where hard to find, but Crowley marine had them in stock and they shipped super fast!! No need to shop anywhere else!
by

Problem fixed: Rebuilt

Rebuilding motor for project boat my sons and I have been working on together.

2006 Evinrude Etech 75hp

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Excellent!!!
by

Evinrude

Repair Difficulty
Medium
Repair Time
30 to 60 mins
Website is awesome. Very useful and easy to follow. Get exactly what you need. Service is some of the best I’ve ever had. Thank you guys!
by

Problem fixed: Over heating

Replaced thermostats and water pump. Boat is running great now.

1997 Evinrude 25hp

Repair Difficulty
Medium
Repair Time
1 to 2 hours
I had an issue when checking out online-called their customer service number and it was cleared up immediately.
by

Problem fixed: Stuck thermostat and original water pump

A step by step instruction sheet came with the water pump repair kit.Easy to follow written instructions with reference pictures .

2005 250hp ETEC

Repair Difficulty
Medium
Repair Time
Less than 30 mins
Everything is always in stock and shipped quickly. Extremely helpful when my local parts stores are closed due to covid.
by

Problem fixed: Wouldn't shift into reverse. Shift rod hard to move.

Shift rod housing cover had corroded enough to place too much friction on the shift rod. Replaced the cover and gasket when doing the water pump job and back to smooth, easy operation.

Evinrude E-TEC, 90 hp

Repair Difficulty
Medium
Repair Time
2 to 4 hours
This review actually covers several orders. I bought a used boat (2006) and needed to know what I had before taking it out. Used the tech tips and exploded views to figure out what parts I needed to service the Evinrude E-tec 90 hp. The phone support was excellent to make sure we I got the right parts. Changed water pump, thermostat fuel filter and fluids. All the parts and advice came from Crowley’s.
by

Problem fixed: Routine Maintenance

Basically performed the 300/3yr service using the tech tip pages/parts breakdowns from the web site and other sources. Project went well. Typical job where the first time takes 4 hours and if I did it again it would be an hour tops. Saved myself a bunch of money for tackle and gas!

Evinrude etec

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Good all parts were correct and on time
by

Problem fixed: Hard shift

Dropped lower unit and replaced shifter cover and also replaced thermastats

1981 Evenrude 60

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Great
by

Problem fixed: Long term storage revival.

New plugs, thermostat, fuel lines, water pump and gear oil.

9.9 Johnson

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Great customer service.
by

25hp Johnson

Repair Difficulty
Easy
Repair Time
2 to 4 hours
by

Problem fixed: Had a blown head gasket

Replace head gasket and heat sensor and spark plugs

1972 Johnson 9.5

Repair Difficulty
Medium
Repair Time
30 to 60 mins
it was great. I was a little Leary but glad I made the leap quality products at a reasonable price
by

1973 Evinrude 9.5 Sportwin

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Great service and fast shipping! Prices we good too!
by

Problem fixed: Engine was running cool

Thermostat was stuck wide open. Ordered new thermostat and gaskets from Crowley's Marine. Took less than 30 minutes to swap it out.

1987 evinrude 9.9

Repair Difficulty
Medium
Repair Time
30 to 60 mins
Great right parts fairly fast shipping I’m in Canada definitely would buy parts from this place again
by

Problem fixed: Water coolant issue

Wasn’t getting water coming outta my motor took out thermostat to bypass put all back together n ran it make sure impeller was still pushing water up top just need to put need thermostat n gaskets in now n she be good to go hopefully

Evinrude 9.9

Repair Difficulty
Easy
Repair Time
1 to 2 hours
easy to find the parts I needed
by

Problem fixed: Steaming while running

Replaced thermostat and water pump

J10RCOM Johnson 9.9

Repair Difficulty
Hard
Repair Time
More than 4 hours
Looking up my parts with my model and serial number a was very easy. I plan to my any other parts i need from them.
by

Problem fixed: Water was not coming out of over board indicator

found that the grommet that seals the tube from the water pump to the bottom of the power head had swelled up at the power head and blocked off the water flow. would not have been a very difficult repair had two of the four the bolts that hold the exhaust to the bottom of the power head not broken off in the block.

Evinrude 150 XPS

Repair Difficulty
Easy
Repair Time
More than 4 hours
Fast delivery got it right the first time.
by

Problem fixed: Low compression

Did a full rebuild on an old 1992 motor. Spent $1700, would buy newer,but can’t justify the cost for just a few trips a year

Evinrude 35 hp. 1978

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Great. Easy.
by

Problem fixed: Water pump not working. Engine overheating. Replaced thermostat and cleaned out manifold.

Water pump not working. Engine overheating. Replaced thermostat and cleaned out manifold.

‘78 Johnson 85hp

Repair Difficulty
Easy
Repair Time
1 to 2 hours
Bad and good., but Excellent overall. I placed an order after hours, online. The computer system was not working correct. That’s the bad. The good was it all got fixed. The Excellent was how fast it was fixed, the courtesy it was fixed with, and the speed at which I received my correct order!! This company is one of the few that still puts the customer first! Excellent! I will continue to do business here for sure.
by

Problem fixed: Low water pressure

Not much of a story here. We had low water pressure at an ideal, replaced the water pump, problem solved. Parts came in two days and they were the correct ones. Project took about 1-1.5 hours. Excellent company. Always have the parts in stock that I need which make repairs quick and easy!

1975 Evinrude 6504R 6hp

Repair Difficulty
Easy
Repair Time
2 to 4 hours
Great service, good pricing and reasonable shipping cost from USA to AUS. 'Can't find your outboard part in OZ ?.. go to Crowley Marine.' Thanks.
by

Problem fixed: No cooling water circulation, gear case oil leaks and rough running.

Unit had age related corrosion in the cooling system water pump housing which also requiring helicoil repair of corroded bolt/screw holes. Thermostat and housing gaskets replaced as preventative maintenance. Seal degredation in the gear case required a strip and rebuild of the gear case with new seals. Now while I am at it, the old girl from the class of 75 will have a carby strip, ultrasonic clean and rebuild to eliminate some age and 'old fuel' related contamination of the carby. Sweet. Never overlook preventative maintenance and servicing. Crowley Marines web site IPL and customer service got the ball rolling. Easy as. No rush, take your time and do a good job. Safe boating all.

Evenrude 50hp etec

Repair Difficulty
Easy
Repair Time
2 to 4 hours
Excelent and fast delivery
by

Problem fixed: Motor running hot

Replace the waterpump assembly, replace the thermostat and clean thermostat housing with wire brush , inspect and clean prv an clean prv housing , replace spark plugs as the motor is 8years old, clean return line fuel filter at the vst.

Etec 30 outboard

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Menus guided me to the correct parts and parts arrived sooner than I expected. Nice instruction sheet with parts
by

Problem fixed: Water pump repair

Provided instructions and watching a few YouTube videos made it relatively easy for a first timer.

johnson 115

Repair Difficulty
Easy
Repair Time
Less than 30 mins
very good
by

Problem fixed: temp ck one bank hotter but in range.

serves me right reading comic books instead of school books. picture shows one thermostat. So I installed 1. Doing same job I realized separation therefore I need 2 thermostats and 2 pressure relief valves. reading parts list I now see 2. Don't be fooled by picture showing just one. No big deal in warm waters. But problem in cold. also not good for motor.

Johnson 6 hp

Repair Difficulty
Medium
Repair Time
30 to 60 mins
Everything was excellent!
by

Problem fixed: No water coming from exhaust port.

Installed new impeller.

E25reum

Repair Difficulty
Easy
Repair Time
2 to 4 hours
Excellent ! I would definitely recommend Crowley Marine to my friends. Service is prompt and Shipping rates to Hawaii is very reasonable.
by

Problem fixed: Sputtering at 3/4 throttle

Removed the head plate to access the thermostat. Unfortunately two of the bolts snap off due to salt corrosion. Just used high heat gasket sealer with the gasket. Reassemble and it seems to do the trick. That’s why it took so long.

Johnson 7.5HP

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Fantastic. Very satisfied. Thanks guys.
by

Problem fixed: Poor water pickup. Not much water coming from the tell tail.

Removed gearbox lower leg to replace water pump. Replaced pump and gaskets. Although the gear was left in neutral, I found it difficult re-locating the drive shaft and gear selector into the power head. Found it slipped in easlily when the engine was turned upside down and shafts lowered verticall downward. Also removed the exhaust cover outlet assembly and de-clogged the water valley area. NOTE: This motor is susceptable to salt clogging because it is difficult to properly flush the motor with fresh water. "Ear muffs" can't be fitted due to the location of the water pickup. Circulating the water in a bucket or tank/drum can be limiting to correct flushing. Also replace the clogged thermostat which had also suffered from salt corrosion.

1.6 omc seadrive. 1989

Repair Difficulty
Medium
Repair Time
1 to 2 hours
by

Problem fixed: Over heating

I have a 20' proline cc I purchased in 1989. Finding parts to do repairs was almost impossible. I did not want to repower because of cost of new motor and labor. I found Crowley Marine on line. They had all the parts needed. Now I have a supplier to get parts I may need in the future.

Evinrude 15 HP 1975

Repair Difficulty
Medium
Repair Time
Less than 30 mins
For an older outboard you cannot go wrong they usually always have the part you need or can get it pretty quickly
by

Problem fixed: Heating up

Thermostat stuck closed remove replace

evinrude 150

Repair Difficulty
Medium
Repair Time
30 to 60 mins
by

Johnson tracker 25 horse, 1990

Repair Difficulty
Medium
Repair Time
30 to 60 mins
Good experience, correct parts delivered on time. 1990 Johnson 25 horse outboard.
by

Evinrude

Repair Difficulty
Medium
Repair Time
2 to 4 hours
Excellent ordered a water pump repair kit when I opened it it was missing the impeller called and they shipped one express delivery. Still working on my motor and will get parts from Crowley Marine ordered multiple parts so far highly recommend them
by

Problem fixed: Dies when warms up

Replaced water pump, rebuilt fuel pump and carburetor still have problem will keep trying.

evinrude e-tec 200

Repair Difficulty
Medium
Repair Time
Less than 30 mins
by

Problem fixed: water leak under cowl

working on cooling system, needed thermostats and covers. had a water leak under the cowl and caused the spark plugs to rust and the starter to start to drag. Hooked motor up to reverse flush with water hose and the thermostat cap started leaking. Order both since i was there and replaced them

Johnson 90HP 4V

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Fast service and was able to get the Turbojet Service Manuel 90,115 [new] at a much better price than Amazon.
by

omc 225 HP

Repair Difficulty
Medium
Repair Time
2 to 4 hours
outstanding!
by

Problem fixed: Low or no power underway

rebuilt carbs , removed flywheel[ re-glued loose magnet , replaced bushing for link to spark advance

Johnson 25 hp outboard 2001

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Two phone calls where required to correct a partial filled order. Shipping was timely and parts sent where the correct parts.
by

Problem fixed: cooling system/ minimal water flow

Impeller and thermostat replacement. Cooling system flushing. Several U-tube impeller how-to but many searches to find thermostat replacement for this engine. Johnson repair manual vague regarding replacement protocol. Replacement thermostat materials and gasket provided problem solving information. Manual provided torque spec's.

1996 Evinrude 30hp

Repair Difficulty
Easy
Repair Time
1 to 2 hours
Product was easy to find and in stock. Shipped to eastern state in for days. Low rate shipping cost is why I shop at Crowley Marine!
by

Problem fixed: No cooling water flow

Installed new water pump housing and impeller. Good removal and installation direction came with the new water pump housing. That and several internet videos made the job fairly easy. Good to have a second pair of hands and eyes to help with this job. Be careful not to loose the shift linkage grommet when removing it from the shift rod.

Evinrude 9.9

Repair Difficulty
Medium
Repair Time
Less than 30 mins
by

Problem fixed: Engine overheating

replced thermostat

50 hp Johnson

Repair Difficulty
Medium
Repair Time
1 to 2 hours
Great company, I have recommended you to everyone I know that owns a boat. Thanks for the great service and fast shipment From now on you'll be my first call for all my boating needs.
by

Problem fixed: poor water flow through motor after water pump replacement

when you remove the water pump impeller if the vanes are disintegrated to any large degree. (ie) pieces missing. The fragments are most likely up inside the motor. These fragments cannot pass through the water restrictors in the bottom of the block. The blocked restrictors limit or totally block the water flow through the motor. The only way to remove the fragments is to back flush them out of the motor. I did this by removing the water cover and the thermostat. Then I ran high pressure water from a hose into the block at the thermostat opening. I put a 5 gallon bucket under the motor before I applied the water pressure to be able to see if anything came out. Sure enough everything missing from the impeller blew out into the bucket. I reassembled the motor and it had good water flow and cooled perfect.

OMC 115HP Jetted

Repair Difficulty
Medium
Repair Time
More than 4 hours
Great - all as advertised and accurately shipped.
by

Problem fixed: Cooling system defunct and bottom casing cracked

Removed power unit - stripped out heads and lower unit. Replaced all gaskets and thermostats and poppet valves, plus hoses, welded lower casing, reassembled. Ran fine.

Evinrude 35

Repair Difficulty
Medium
Repair Time
1 to 2 hours
They delivered the correct parts very promptly! All very good.
by

Problem fixed: Thermostat failed...overheated engine

Removed the head, shaved it (I took it to a machine shop where they have a large belt sander table with diamond sandpaper. Paid them $20 to clean it up. It was not warped or anything. Just did it because), removed the water plate and cleaned up contact areas and replaced gasket and thermostat. Replace some worn parts in the water pump area and installed new impeller.

Repair Difficulty
Easy
Repair Time
Less than 30 mins
GREAT!! Good prices, flat rate shipping at $3.95 and fast shipping, & great selection of parts!! I'll be back!
by

Johnson 20 HP

Repair Difficulty
Easy
Repair Time
30 to 60 mins
GREAT! I placed a small order and the prices were good and shipping was great. I like the fact these are factory parts and not after market which I have had some bad experiences with in the past. I just placed another order two days ago!
by

Problem fixed: Motor was running too hot

Very east job. Just be sure to get the thermostat, seal, & gasket as I did. After I removed the old one I flushed all the passages with my water hose and then compressed air. Probably could have been done in 20 minutes or less but I don't have to hurry anymore!

evinrude 18hp fastwin

Repair Difficulty
Easy
Repair Time
Less than 30 mins
Was great, had problems finding available parts for my older model outboard, but Crowley marine had everything i needed, thankyou.
by

Problem fixed: not pumping water

Thermostat was seized, after changing impellers, still noticed the engine wasnt cooling and after checking the thermostat, problem solved.

evinrude 20 1985

Repair Difficulty
Professional
Repair Time
More than 4 hours
by

Problem fixed: worn engine

Total rebuild

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Thermostat 0393659 0437414
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Aftermarket Product Interchange

Name SKU Price Brand
Thermostat 18-3543 - Sierra Marine
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