Ignition Plate and Pilot Replacement Kit P/N 584210, 584209, 392610
These instructions will alter you to certain things you should do very carefully. If you don't, you could...
- hurt yourself or bystanders
- hurt boat operator, passengers
- damage the machinery
Safety symbol, , appears next to information important to prevent you and others from being hurt.
Note symbol, Note, appears next to information important to keep machinery from being damaged.
IMPORTANT: The important safeguards and instructions appearing in these directions cannot cover all possible conditions or situations that occur. The person following these directions must use common sense, caution and care.
Product Reference & Illustration
When reference is made to brand name, product or specific tool, an equivalent product may be used in place of the referred to product. Substitute products used must have equivalent characteristics, including type, strength, and material. Incorrect substitution may result in product malfunction and possible injury to the operator and/or passengers.
All photographs and illustrations used may not necessarily depict actual
models or equipment, but are intended only for reference. Specifications used
are based on the latest product information available at the time of
This Ignition Plate and Pilot Replacement Kit provides a method of repairing
a worn pilot diameter on 9.9 thru 35 HP Evinrude® and Johnson®
outboards without having to replace the cylinder and crankcase assembly.
To the Installer
Important: The installation of this kit requires the use of Special Service Tools.
This kit should be installed by a trained service technician using current technical literature. These instructions are not intended for consumer use.
Read these instructions completely prior to starting work.
Give these installation instructions to owner.
To the Owner
Important: Retain these installation instructions with your Owner's/Operator's Manual. They contain installation information for future reference.
Contents of Kit
|Ref.||P/N||Name of Part||Qty.|
|2||323647||Retaining Ring - Armature Plate||1|
|5||323685||Pilot Ring - Armature Plate||1|
* Model Usage
(6) 584207 - CE and Later
(6) 584209 - CU and CC
(6) 327770 - 1977 thru CD
Follow the disassembly and assembly procedure in appropriate Service Manual for the appropriate model - "Ignition Plate Replacement".
Using Needle Bearing Assembly Grease P/N 378642, install washers (4) on top of mounting bosses.
Apply Moly Lube, or equivalent to inside undercut surface of retaining ring (2).
Install original retainer ring and link assembly.
Install pilot ring, counter-bored holes facing up, in retaining ring and place over crankshaft.
Use Locquic Primer, P/N 384884 on threads of the four new screws. Place small amount of Screw Lock, P/N 384848 on threads of screws, torque 60-84 in. lbs. (7 to 9 Nm).
Apply Moly Lube, or equivalent, to top surface of pilot ring.
Place thrust washer on top of retaining ring.
Install new armature plate and ignition components. See "Ignition Component Replacement" in service manual. Apply Ultra Lock™, to the threads of original six screws and tighten securely.
Install flywheel. See "Flywheel Servicing" in service manual.