WATER SEPARATING FUEL FILTER KIT (Evinrude E-TEC_ 60°V)

| Ref. | P/N | Name of Part | Qty |
|---|---|---|---|
| 5007045 | WATER, SEPARATING FUEL FILTER KIT | ||
| 1 | 317893 | *TIE STRAP, 4 in. | 1 |
| 2 | 320107 | *TIE STRAP, 7 in. | 1 |
| 3 | 328703 | *WASHER | 2 |
| 4 | 331025 | *SCREW | 2 |
| 5 | 907833 | *TIE STRAP, 11 in. | 1 |
| 6 | HOSE, length 5 in. (127 mm) *A** | 1 | |
| 7 | 348839 | *CLAMP, ear - 17.0 mm | 3 |
| 8 | 352828 | *HOSE | 1 |
| 9 | 502906 | *FILTER, fuel | 1 |
A Cut hose from bulk roll - P/N 772571
REMOVAL
Protect against hazardous fuel spray. Before starting any fuel system service, carefully relieve fuel system pressure. Refer to Service Manual.
To prevent accidental starting while servicing, disconnect the battery cables at the battery.
Prior to installation of water separating fuel filter assembly, the existing in-line fuel filter and a fuel supply hose must be removed.
Remove top hose clamp and hose from fuel filter.

Remove screw and filter clamp. Remove tie strap on V4 models.

Remove hose clamp and hose from fuel pump outlet fitting.
Remove lower recirculation hose.

Installation
Replace lower recirculation hose with longer hose provided. Fasten to cylinder block fitting with 4 in. tie strap provided.

Remove hose/wire clamp and reinstall in orientation shown.

Do not allow hoses to be pinched between bracket and cylinder block.
Position filter bracket assembly on cylinder block as shown. Fasten bracket to cylinder block using washers on screws. Torque screws to 60 to 84 in. lbs. (7 to 9 Nm).
V4 MODELS
Cut 2 in. (50 mm) from existing fuel outlet hose (V4 only).

Install fuel outlet hose to center fuel fitting on fuel filter bracket. Fasten hose connection using 17 mm ear clamp.

Install new fuel supply hose as shown. Connect to fuel outlet fitting of fuel pump and outer fuel fitting on fuel filter bracket. Fasten hose connections using 17 mm ear clamps.

Remove water-in-fuel sensor wiring connector from holder on flywheel cover.

V6 MODELS
Cut tie strap to route sensor wire (V6 only).

Route water-in-fuel sensor wiring from fuel bracket to connect with water-in-fuel sensor wiring at flywheel cover.

Make connections and position connectors as shown. Install tie straps as shown.


Position fuel hoses as shown. Do not allow fuel hoses to rub. Do not allow stator connectors to rub on fuel hoses.
Make sure no fuel or oil hoses are pinched or restricted.
Prime and pressurize fuel system and check for fuel leaks. Repair all fuel leaks.
Start outboard and check operation. Observe fuel hoses and connections. Repair all fuel leaks.
V4 MODELS

