Service Manual 25-30 HP E-TEC Maintenance [Pre-Season Service]

• Top off oil reservoir.
• inspect the fuel filter. If there is debris in the fuel filter, it must be replaced.
• Replace gearcase lubricant.
• Remove and inspect propeller.
• Clean and grease propeller shaft.
• Blow water from gearcase speedometer pickup system (gearcase speedometer models only).
• Lubricate all grease fittings and linkages.
• Inspect outboard, steering system, and controls. Replace all damaged and worn components. Refer to manufacturer’s and lubrication recommendations.
• Touch up painted surfaces as needed. Coat outer painted surfaces with automotive wax.
• Remove battery(s) from boat. Store in a cool, dry location. Periodically charge battery(s) while stored. Refer to manufacturer’s maintenance recommendations when servicing batteries.
• Store outboard in upright (vertical) position.
• Check for fuel leakage.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

If the outboard was removed from the boat for storage, make sure it is reinstalled with factory specified hardware. Refer to the INSTALLATION AND PREDELIVERY section for proper set-up.

Outboard Mounting Bolts

• Check and re-tighten outboard mounting bolts to a torque of 40 ft. lbs. (54 N-m).

Gearcase Lubricant

• Check the lubricant level.
• Inspect gearcase for leaks. If leak is apparent, pressure and vacuum test gearcase.
• Repair gearcase as needed.

Battery(s)

• Replace batteries that cannot be charged.

Power Trim and Tilt

• Remove filler cap and check fluid level.
• Inspect the power trim and tilt unit for leaks. Repair as needed.

Operational Checks

• Steering system
• Remote controls
• All other accessories and instrumentation

Check Oil Injection Tank

• Inspect the oil tank for leaks.

Check Fuel System

• Inspect entire fuel system for leaks before starting outboard.
• Repair all leaks.

Water Pump

• Make sure a steady stream of water flows from overboard indicator.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.