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Service Manual 115-200 HP E-TEC Trim And Tilt [Routine Inspections]

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Service Manual 115-200 HP E-TEC Trim And Tilt [Routine Inspections]
5008152
BRP Marine

ROUTINE INSPECTIONS

General

Check for external signs of fluid leakage. Correct causes as necessary.

Check the battery and make sure it is in good operating condition.

Reservoir Fluid

Check reservoir fluid level every three years or every 300 operating hours. System capacity is approximately 21 fl. oz. (620 ml).

Refer to Trim and Tilt on p. 91 for filling procedure.

Manual Release Valve

Check the manual release valve with a torque wrench.

IMPORTANT: The valve must be tightened to a torque of 45 to 55 in. lbs. (5 to 6 N•m).

Stern Brackets

Inspect the stern brackets for binding.

Tighten starboard tilt tube nut to a torque of 45 to 50 ft. lbs. (61 to 68 N•m).

TROUBLESHOOTING

Single Piston System

Use the following guidelines to check a single piston trim/tilt unit that is not working correctly.

Cylinder Leakdown:
• Manual release valve seals
• External leaks

No reverse lock:
• External leaks
No operation, motor runs:
• Manual release valve open
• Fluid level low
• Pump coupler
• Hydraulic pump
No tilt down:
• Manual release valve
• Fluid level
Slow performance:
• Manual release valve
• Fluid level low
• Mechanical binding
• Electric motor
• Hydraulic pump
Unit locked in tilt up:
• Mechanical binding
• Hydraulic pump

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