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Service Manual 115-200 HP E-TEC Maintenance [Pre-Season Service]

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Service Manual 115-200 HP E-TEC Maintenance [Pre-Season Service]
5008152
BRP Marine

Pre-Season Service

If the outboard was removed from the boat for storage, make sure it is reinstalled with factory specified hardware. Refer to the INSTALLATION AND PREDELIVERY section for proper set-up.

Outboard Mounting Bolts

• Check and re-tighten outboard mounting bolts to a torque of 40 ft. lbs. (54 N·m).

Gearcase Lubricant

• Check the lubricant level.
• Inspect gearcase for leaks. If leak is apparent, pressure and vacuum test gearcase.
• Repair gearcase as needed.

Battery(s)

• Replace batteries that cannot be charged.

Power Trim and Tilt

• Remove filler cap and check fluid level.
• Inspect the power trim and tilt unit for leaks. Repair as needed.

Operational Checks

• Steering system
• Remote controls
• SystemCheck gauge
• All other accessories and instrumentation

Check Oil Injection Tank

• Inspect the oil tank for leaks.

Check Fuel System

• Inspect entire fuel system for leaks before starting outboard.
• Repair all leaks.

Water Pump

• Make sure a steady stream of water flows from overboard indicator.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

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