2. Parts Layout
Drive Shaft Housing & Gear Case
| Ref. No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Drive Shaft Housing "S" | 1 | |
| 1-1 | Exhaust Plug | 1 | PT 1/8 |
| 2 | Dowel Pin, 6-12 | 2 | |
| 3 | Bolt | 7 | M6 L=30mm |
| 4 | Drive Shaft Housing Gasket | 1 | Do not reuse. |
| 5 | Water Plug | 1 | M8 P1.25 |
| 6 | Gasket, 8.1-15-1 | 1 | Do not reuse |
| 7 | Grommet, 29-3 | 1 | |
| 8 | Extension Housing " L" | 1 | for "L" |
| 9 | Drive Shaft Bushing | 1 | |
| 10 | Drive Shaft Bushing Stopper | 1 | |
| 11 | Grommet, 13-2 | 1 | |
| 12 | Bolt | 2 | M6 L=12mm |
| 13 | Stud Bolt, 6-171 | 1 | M6 L=171mm |
| 14 | Nut | 1 | M6 |
| 15 | Bolt, 6-30 Pre-coated | 1 | M6 L=30mm |
| 16 | Gear Case | 1 | |
| 16-1 | Ball Bearing, 6000 | 1 | Do not reuse. |
| 17 | Bolt, 6-30 Pre-coated | 2 | M6 L=30mm |
| 18 | Oil Plug | 2 | ø6 |
| 19 | Gasket, 8.1-15-1 | 2 | Do not reuse. |
| 20 | Anode | 1 | |
| 21 | Bolt | 1 | M6 L=16mm |
| 22 | Steering Bracket | 1 | |
| 23 | Bolt | 2 | M8 L=35mm |
| 24 | Rubber Hose | 1 | |
| 25 | Dowel Pin, 6-12 | 2 |
Gear Case (Drive Shaft)
Note: Marked with "SH2 C3"
| Ref. No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Drive Shaft "S" | 1 | for "S" |
| Drive Shaft "L" | 1 | for "L" | |
| 1-1 | Ball Bearing, 6000 | 1 | Do not reuse. |
| 2 | Pinion Gear ("B"Gear) | 1 | |
| 3 | Water Pump Impeller | 1 | |
| 4 | Water Pump Impeller Key | 1 | |
| 5 | Pump Case (Upper) | 1 | |
| 6 | Pump Case Liner | 1 | |
| 7 | Pump Case Gasket (Upper) | 1 | Do not reuse. |
| 8 | Water Pump Guide Plate | 1 | |
| 9 | Pump Guide Plate Gasket | 1 | Do not reuse |
| 10 | Bolt | 4 | M6 L=45mm |
| 11 | Washer | 4 | |
| 12 | Spring Washer | 4 | |
| 13 | Dowel Pin, 2-11 | 2 | |
| 14 | Pump Case (Lower) | 1 | with Bushing & O-ring |
| 15 | Oil Seal, 10-22-8 | 1 | Do not reuse. |
| 16 | Pump Case Gasket (Lower) | 1 | Do not reuse. |
| 17 | Water Pipe "S" | 1 | for "S" |
| Water Pipe "L" | 1 | for "L" | |
| 17-1 | Water Pipe Grommet (Upper) | 1 | |
| 18 | Water Pipe Grommet (Lower) | 1 | |
| 19 | Spacer, 10.1-15-72 | 1 |
Gear Case (Propeller Shaft)
| Ref. No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Ball Bearing, 6004 | 1 | Do not reuse. |
| 2 | Forward Gear( "A"Gear) | 1 | |
| 3 | Shim, 21-28-0.1 | AR | |
| Shim, 21-28-0.15 | AR | ||
| 4 | Propeller Shaft | 1 | |
| 5 | Clutch | 1 | |
| 6 | Clutch Spring | 1 | |
| 7 | Clutch Push Rod | 1 | |
| 8 | Propeller Shaft Housing | 1 | |
| 9 | Oil Seal, 12-24-8 | 1 | Do not reuse. |
| 10 | O-Ring, 3.2-47 | 1 | Do not reuse. |
| 11 | Ball Bearing, 6001 | 1 | Do not reuse. |
| 12 | Bolt | 2 | M6 L=20mm |
| 13 | Propeller 7(Plastic), 3 x 7.4 x 7 | 1 | Standard |
| Propeller 6(Aluminum), 3 x 7.4 x 6 | 1 | Option | |
| Propeller 6(Plastic), 3 x 7.4 x 6 | 1 | Option | |
| Propeller 4.5(Plastic), 3 x 7.4 x 4.5 | 1 | Option | |
| 14 | Shear Pin, 4-24 | 1 | Do not reuse. |
| 15 | Split Pin, 4-35 | 1 | Do not reuse. |
Shift
| Ref. No | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Shift Lever | 1 | |
| 2 | O-Ring, 1.9-6.8 | 2 | Do not reuse. |
| 3 | Ceramic Ball, 7.7 | 1 | |
| 4 | Shift Lever Stopper Spring | 1 | |
| 5 | Washer, 10.5-18-1.5 | 1 | |
| 6 | Shift Rod Lever | 1 | |
| 7 | Bolt | 1 | M6 L=12mm |
| 8 | Clutch Cam | 1 | |
| 9 | Clutch Cam | 1 | for "S" |
| Cam Rod "L" | 1 | for "L" | |
| 10 | Spring Pin, 3-8 | 2 | Do not reuse. |
| 11 | Cam Rod Bushing | 1 | |
| 12 | O-Ring, 2.5-4.9 | 1 | Do not reuse. |
| 13 | O-Ring, 2.4-9.5 | 1 | Do not reuse. |
| 14 | Shift Rod | 1 | |
| 15 | Washer | 1 | |
| 16 | Split Pin, 2-12 | 1 | Do not reuse. |
| 17 | Shift Rod Joint | 1 set | |
| 18 | Bolt | 1 | M6 L=16mm |
