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Service Manual 5008738_115-200 HP 60° V Routine Service [Storage]

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Service Manual 5008738_115-200 HP 60° V Routine Service [Storage]
5008738
BRP Marine

STORAGE

IMPORTANT: DO NOT start outboard without a water supply to the outboard’s cooling system. Cooling system and/or powerhead damage could occur.

Fuel System Treatment
Stabilize the boat’s fuel supply with Evinrude/Johnson 2+4 Fuel Conditioner following the instructions on the container.

Internal Engine Treatment
Remove the propeller, attach garden hose to flushing port and turn on water.

Evinrude E-TEC models are designed to be self winterizing using either of the following methods:

IMPORTANT: Engine MUST be in NEUTRAL throughout these procedures.

Throttle Control Method

  • Advance throttle control to 1/2 throttle (50%) position and then start the outboard. All four SystemCheck lights will turn on and the out board will run at idle speed.

  • After approximately 15 seconds, the System Checklights will go off. Move throttle to IDLE position. SystemCheck lights will light again.

  • Wait another 15 seconds. SystemCheck lights will go off. At this point, advance throttle to FULL (in neutral). SystemCheck lights will flash, indicating that outboard is in winterize mode.

  • Outboard will automatically go to fast idle and fog itself. Allow outboard to run until it shuts itself off (about one minute).

IMPORTANT: If SystemCheck lights do not flash, or outboard runs above fast idle, immediately turn off outboard and start the procedure again.

Software Control Method
Winterization can also be run using Evinrude Diagnostics software. With the outboard running, start the process at the Settings/Adjustments screen and follow the instructions.

  1. Winterization start button

After the outboard shuts itself off, turn key switch OFF, then detach garden hose.

IMPORTANT: When finished, leave the outboard in vertical position long enough to completely drain the powerhead.

Digital Gauge Method

The ICON Pro 5 inch and I-Command 3.5 inch digital gauges provide a winterize feature for 2008 and newer V4 and V6 models.

Use the “Mode” button (ICON Pro 5 inch), or “Menu” button (I-Command 3.5 inch) to access the winterize feature.


ICON Pro 5 inch Digital Gauge

  1. Mode button


I-Command 3.5 inch Digital Gauge

  1. Menu button

Refer to the digital gauge user’s guide for complete instructions.

Additional Recommendations

  • Top off oil reservoir.

  • inspect the fuel filter. If there is debris in the fuel filter, it must be replaced.

  • Replace gearcase lubricant.

  • Remove and inspect propeller.

  • Clean and grease propeller shaft.

  • Blow water from gearcase speedometer pickup system (gearcase speedometer models only).

  • Lubricate all grease fittings and linkages.

  • Inspect outboard, steering system, and controls. Replace all damaged and worn components. Refer to manufacturer’s and lubrication recommendations.

  • Touch up painted surfaces as needed. Coat outer painted surfaces with automotive wax.

  • Remove battery(s) from boat. Store in a cool, dry location. Periodically charge battery(s) while stored. Refer to manufacturer’s maintenance recommendations when servicing batteries.

  • Store outboard in upright (vertical) position.

  • Check for fuel leakage.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

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