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Service Manual 25-30 HP E-TEC Maintenance [Battery And Battery Connections]

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Service Manual 25-30 HP E-TEC Maintenance [Battery And Battery Connections]
5007802
BRP Marine

MAINTENANCE

  • Remove the fill plug.
  • Single Ram System–Add Evinrude/Johnson Biodegradable TNT Fluid, as needed, to bring level to the bottom of the fill plug threads.

  • Install the fill plug and tighten to a torque of 45 to 55 in. lbs. (5 to 6 N·m).
  • Disengage tilt support.
  • Cycle the unit at least five complete cycles to purge all air from the system. When cycling the unit, hold the trim switch ON an additional 5 to 10 seconds after the unit reaches the end of its travel before activating the switch in the opposite direction.

Correct fluid level must be maintained to ensure operation of the impact protection built into the unit.

BATTERY AND BATTERY CONNECTIONS

Check battery connections frequently. Periodically remove battery to clean and service connections.

Battery electrolyte is acidic—handle with care. If electrolyte contacts any part of the body, immediately flush with water and seek medical attention.

  • Confirm that battery meets the minimum engine requirements.
  • Connections must be clean and tight.
  • Observe all wiring connections prior to disassembly.

Disconnect battery negative (–) cable first and the battery positive (+) cable last.

Clean all terminals, battery posts, and connectors with a solution of baking soda and water. Use a wire brush or battery terminal tool to remove corrosion buildup. Rinse and clean all surfaces.

Reinstall battery and tighten all connections securely. Refer to Battery Installation on p. 25.

IMPORTANT: DO NOT secure battery cables with wing nuts.

Coat all connections with Triple-Guard grease and insulate to prevent shorts or spark arcing.

Keep battery connections clean, tight, and insulated to prevent their shorting or arcing and causing an explosion. If the battery mounting system does not cover the connections, install covers.

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