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General Info [Special Tools] [1991]

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Applicable Models

Model group Year Model Serial
Yamaha Outboard 1990 - 1991 250hp All

General Info [Special Tools] [1991]
LIT-18616-00-51
Yamaha Marine

SPECIAL TOOLS

The use of correct special tools recommended by Yamaha will aid the work and enable accurate
assembly and tune-up. Improvisations and use of improper tools can cause damage to the equipment.

SPECIAL TOOLS FOR TUNE-UP

TOOL NAME PART NO
Throttle Sensor Adjusting Lead YB-06443
Diagnostic Flash YB-06444
Lower Unit Pressure/Vacuum Tester YB-35956
Digital Multimeter YU-34899-A
Compression Gauge YU-33223-1

SPECIAL TOOLS FOR ENGINE SERVICE

TOOL NAME PART NO.
Universal Puller YB-6 1 1 7
Flywheel Magneto Holder YB-6139
Bearing Splitter Plate YB-6219
Eye Nut YB-06442
Piston Ring Compressor YB-34454
Micrometer (75— 100 mm) YU-3009
Cylinder Bore Gauge (50—100 mm) YU-3017
Dial Indicator YU-3097
Feeler Gauge (in) YU-26900-8
Feeler Gauge (mm) YU-26900-9
Magnetic Flexible Dial Base YU-34481

SPECIAL TOOLS FOR LOWER UNIT SERVICE

TOOL NAME PART NO.
Pinion Gear Bushing Installer YB-6029
Driver Handle-Large YB-6O71
Slide Hammer YB-6O96
Driveshaft Needle Bearing Remover/lnstaller YB-6196
Driveshaft Holding Tool YB-6201
Needle Bearing Remover/lnstaller Guide YB-6213
Backlash Indicator Gauge YB-6265
Forward Gear Bearing Cup Installer YB-6276
Propeller Shaft and Bearing Housing Remover YB-6335
Ball Bearing Installer YB-06430
Outer Race Installer YB-O6431
Roller Bearing Remover/lnstaller YB-O6432
Bearing Separator YB-06436
Bushing Remover/lnstaller YB-06437
Shimming Gauge YB-06439
Pinion Shimming Gauge 1 YB-06441-1
Pinion Shimming Gauge 2 YB-06441-2
Backlash Adjusting Plate YB-7OO3
Driveshaft Puller YB-34449
Lower Unit Pressure/Vacuum Tester YB-35956
Dial Indicator YU-3097
Feeler Gauge (in) YU-26900-8
Feeler Gauge (mm) YU-26900-9
Magnetic Flexible Dial Base YU-34481

SPECIAL TOOLS FOR COUNTER ROTATION LOWER UNIT SERVICE

TOOL NAME PART NO.
Gland Nut Wrench YB-6048
Universal Puller YB-61 17
Bearing Housing Puller YB-6207
Bearing Splitter Plate YB-6219
Bearing Puller Legs YB-6334
Needle Bearing Installer YB-6337
Ball and Taper Roller Bearing Installer YB-06430
Stopper Ring YB-O6433
Needle Bearing Remover/lnstaller YB-06434
Needle Bearing Installer YB-O6435
Shimming Gauge YB-06440

SPECIAL TOOLS FOR POWER TRIM AND TILT SERVICE

TOOL NAME PART NO
Trim and Tilt Cylinder Wrench YB-6175

SEALING AGENTS AND LUBRICANTS

NO. TOOL NAME PART NO. PART NO.
FOR U.S.A. FOR CANADA
1 Gasket Maker 907-90740-01-00 90790-74001-00
2 Marine Grease A LUB-GREAS-14-00 90890-69910-00
3 Power Trim and Tilt Fluid LUB-PWRTF-11-00 —
4 Gear Case Lubricant LUB-GEARL-11-00 ACC-11000-85-00
5 Yamaha Two-Cycle Outboard Oil ACC-11000-07-01 ACC-11000-20-01
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