Powerhead Removal
Protect against hazardous fuel spray. Before starting any fuel system service, carefully relieve fuel system pressure. Refer to Relieving Fuel System Pressure.
To prevent accidental starting while servicing, disconnect the battery cables at the battery.
Remove lower motor covers. Lower Cover Removal on p. 82.
Disconnect power trim connectors.
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Remove pin and washer from shift rod lever to release the lower shift rod.
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- Shift rod screw
Remove six retaining screws and exhaust relief muffler.
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Install Lifting Fixture, P/N 396748, on flywheel and seat the three screws completely.
IMPORTANT: Be sure to use only the 1 1/8 in. (short) screws, P/N 398067, included with the tool to avoid damage to electronic components under the flywheel.
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- Lifting fixture
- 1 1/8 in. screws
Fasten appropriate chain hook to eye of tool and support weight of powerhead with hoist.
Remove the small powerhead screw at rear.
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- Rear small powerhead screw
Remove remaining four small powerhead screws, six large powerhead screws, and the upper mount screws.
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- Small powerhead screws
- Large powerhead screws
- Upper mount screws
Use a suitable tool to carefully separate the powerhead from exhaust housing.
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IMPORTANT: Do not damage the powerhead or exhaust housing mating surfaces.
