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Service Manual 5008734_40-90 HP Oiling System [Oil System Requirements]

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Service Manual 5008734_40-90 HP Oiling System [Oil System Requirements]
5008734
BRP Marine

Step 1: OIL SYSTEM REQUIREMENTS

Recommended Lubricants
Evinrude/Johnson XD100, XD50, or XD30 outboard oils are recommended for use in Evinrude E-TEC outboards. If these oils are not available, you must use a TC-W3 certified oil.

Evinrude/Johnson XD100 outboard oil is highly recommended for all conditions and applications.

Engine Lubricant Below 32°F (0°C)
If the outboard will be operated in temperatures below freezing (32°F, 0°C), use Evinrude/Johnson XD100.

IMPORTANT: For new outboards, test low oil warning before filling oil tank.

Turn key switch to ON. The engine monitor warning display should show “LOW OIL.”

Add enough oil to raise level to at least one-quarter capacity.

The “LOW OIL” warning should not display.

Failure to follow these recommendations could void the outboard warranty if a lubrication-related failure occurs.

Step 2: COMPONENTS

The oiling system includes the following components:

  • Oil tank
  • Oil injection pump and manifold assembly
  • Oil level switch
  • Electrical circuit
  • LOW OIL and NO OIL warning systems
  • Cylinder and crankcase
  • Oil recirculation system.

Oil Tank Assembly

The oil tank is mounted on the powerhead under the engine cover. Oil level must be monitored.

3-CYLINDER MODELS

Oil Tank Components:

  • Tank, 2.4 quart. (2.3 liter) capacity
  • Oil pickup and filter assembly
  • Oil injection pump and manifold assembly
  • LOW OIL switch
  • Oil distribution hoses

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