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Service Manual 5008334_200-300 HP 90° V6 Remote Control System [Components]

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Service Manual 5008334_200-300 HP 90° V6 Remote Control System [Components]
5008334
BRP Marine

Step 1: COMPONENTS

The ICON remote control system consists of the following components:
• ICON remote control and boat network
• One, two, three, four or five outboards
• Electronic Servo Module (ESM)
• Shift Actuator
• Throttle Actuator

Step 2: Electronic Servo Module (ESM)

The Electronic Servo Module (ESM) receives shift, throttle and other control information from the ICON remote control.

The ESM activates the shift and throttle actuators to the positions commanded by the remote control.


Electronic Servo Module (ESM)

If the ICON remote control cannot communicate with the ESM, all LED indicators flash until control levers and shift actuators are in NEUTRAL.

Then, the NEUTRAL indicator LED for the outboard that has a fault flashes. The EMM:

Activates S.A.F.E.
Stores service code 108 and 111
Engine Monitor display: RPM reduction, ICON fault 111, see dealer

Step 3: Shift Actuator

The shift actuator converts electronic signals from the ESM into the mechanical motion required to shift the outboard into and out of gear.


Shift Actuator

If the shift actuator sensor cannot determine gear position, all LED indicators flash until control levers and shift actuators are in NEUTRAL.

Then, the NEUTRAL indicator LED for the engine that has a fault flashes. The EMM:

Activates S.A.F.E.
Stores service code 108 and 151
Engine Monitor display: RPM reduction, ICON fault 151, see dealer

If the shift actuator is unable to move to a commanded position, the FORWARD, NEUTRAL or REVERSE indicator LED flashes to indicate which gear position is affected. The EMM:

Activates S.A.F.E.
Stores service code 108 and 152
Engine Monitor display: RPM reduction, ICON fault 152, see dealer

Step 4: Throttle Actuator

The throttle actuator converts electronic signals from the ESM into the mechanical motion required to move the throttle of the outboard.


Throttle Actuator

If the throttle actuator sensor cannot determine throttle position, all LED indicators flash until control levers and shift actuators are in NEUTRAL. Then, the NEUTRAL indicator LED for the engine that has a fault flashes. The EMM:

Activates S.A.F.E
Stores service code 108 and 149
Engine Monitor display: RPM reduction, ICON fault 149, see dealer

If the throttle cannot move toward open position, the FORWARD or REVERSE indicator LED flashes (depending on gear position when fault occurred).

If the throttle cannot move toward closed position, all LED indicators flash until control levers and shift actuators are in NEUTRAL.

Then, the NEUTRAL indicator LED for the engine that has a fault flashes. The EMM:

Activates S.A.F.E.
Stores service code 108 and 150
Engine Monitor display: RPM reduction, ICON fault 150, see dealer

Step 5: ICON System Failsafe Mode

Fault code 108 will appear with another code that explains why the engine(s) entered RPM reduction. The EMM:

Activates S.A.F.E.
Stores service code 108
Engine Monitor display: RPM reduction, ICON fault 108, see dealer
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