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Throttle Trunnion Connector Kit P/N 435448

added
updated
Manufacturer BRP Marine
Engine Type Outboard
Repair Time 30 to 60 mins
Repair Difficulty Easy
Sections 2

Sections:

  1. Preface
  2. Installation

Safety Considerations

These instructions will alter you to certain things you should do very carefully. If you don't, you could...

  • hurt yourself or bystanders
  • hurt boat operator, passengers
  • damage the machinery

appears next to information important to prevent you and others from being hurt.

appears next to information important to keep machinery from being damaged.

The important safeguards and instructions appearing in these directions cannot cover all possible conditions or situations that occur. The person following these directions must use common sense, caution and care.

Product Reference & Illustration

When reference is made to brand name, product or specific tool, an equivalent product may be used in place of the referred to product. Substitute products used must have equivalent characteristics, including type, strength, and material. Incorrect substitution may result in product malfunction and possible injury to the operator and/or passengers.

All photographs and illustrations used may not necessarily depict actual models or equipment, but are intended only for reference. Specifications used are based on the latest product information available at the time of publication.

Preface

This kit contains a P/N 0435448 throttle trunnion connector. This connector kit us used to replace P/N
0334860 connector, and the P/N 0321602 connector and P/N 0321603 retainer (and also the original P/N 0319950 throttle bracket and grommet from '74 and '75 models). This connector is used on all 9.9 and 15 model outboards with remote control.

Installation

1

Disconnect throttle cable (A) from throttle arm (B).

2

Remove old connector from lower motor cover by turning connector 90° clockwise. Remove retainer and connector from cable. If throttle cable goes thru a rubber grommet in lower motor cover and is attached to original bracket bolted to cover, remove grommet and bracket. Holes can be filled with P/N 334983 plugs.

[7]

If there is no square notch in bottom of cable hole (C) in front panel, file it out as shown.

3

The thickness of clips (D) and (E) are different to fit variable lower motor cover thickness. Remove clips from connector.

4

Install bottom half (with square boss) of trunnion connector ** (F)** under the cable trunnion and fold top part (G) over on top of the trunnion.

4 [5]

Insert cable and trunnion connector thru lower motor cover with square boss at bottom.

3 [6]

Install the clip **(D) or (E) that holds connector with least amount of looseness. Clip must fit completely to bottom of slot to properly retain connector.

1
Reconnect throttle cable (A) to throttle arm (B).

[5]
Adjust trunnion nut (H) as required so motor returns to idle speed.

0435448 - Throttle Connector Kit Assembly

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