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Service Manual DF200AP Lower Unit[Selective Rotation Unit[Diagnostic Information And Procedures]]

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Service Manual DF200AP Lower Unit[Selective Rotation Unit[Diagnostic Information And Procedures]]
99500-96L10-01E
Suzuki Marine

Diagnose Lower Unit Malfunction

Trouble Check Chart

Condition Possible cause Correction / Reference Item
Engine stalls when engaging gear Idling speed set too low Adjustment
Engine stalls when engaging gear Propeller shaft bearings damaged, lacking lubrication or seized. Replace
Engaging gear(s) has no effect on propulsion Clutch out of adjustment Adjustment
Engaging gear(s) has no effect on propulsion Driveshaft broken or splines damaged Replace
Engaging gear(s) has no effect on propulsion Chipped or worn dog clutches Replace
Engaging gear(s) has no effect on propulsion Propeller not secured correctly (fallen off). Inspection or retighten
Loss of power (Assuming engine is OK) Propeller bush slipping. Replace
Loss of power (Assuming engine is OK) Bent or worn propeller. Repair or replace
Engine shakes the boat Failed propeller bush. Replace
Engine shakes the boat Bent driveshaft or propeller shaft Replace
Engine shakes the boat Damaged propeller. Replace
Clutch will not engage or disengage Seized shift rod Inspection
Clutch will not engage or disengage Clutch shaft and clutch rod have become detached Inspection
Clutch will not engage or disengage Electronic shift control system is failed Inspection
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