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Service Manual DF200A, DF150AP, DF175AP, DF200AP Lower Unit[Selective Rotation Unit[Diagnostic Information And Procedures]]

Related Products:
Service Manual DF200A, DF150AP, DF175AP, DF200AP Lower Unit[Selective Rotation Unit[Diagnostic Information And Procedures]]
99500-96L20-01E
Suzuki Marine

Diagnose Lower Unit Malfunction

Trouble Check Chart

Condition Possible cause Correction / Reference Item
Engine stalls when engaging gear Idling speed set too low.

'Propeller shaft bearings damaged,
lacking lubrication or seized.
Adjustment.

Replace.
Engaging gear(s) has no effect on propulsion Clutch out of adjustment.

Driveshaft broken or splines damaged.

Chipped or worn dog clutches.

Propeller not secured correctly (fallen off).
Adjustment.

Replace.

Replace.

Inspection or retighten
Loss of power (Assuming engine is OK) Propeller bush slipping.

Bent or worn propeller.
Replace.

Repair or replace.
Engine shakes the boat Failed propeller bush.

Bent driveshaft or propeller shaft.

Damaged propeller
Replace.

Replace.

Replace.
Clutch will not engage or disengage Seized shift rod.

Clutch shaft and clutch rod have become detached.

Electronic shift control system is failed
Inspection.

Inspection.

Inspection.
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