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Service Manual 75-90 HP E-TEC Pre-Season Service [Maintenance]

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Service Manual 75-90 HP E-TEC Pre-Season Service [Maintenance]
5007221
BRP Marine

Additional Recommendations

  • Top off oil reservoir.

  • inspect the fuel filter. If there is debris in the fuel filter, it must be replaced.

  • Replace gearcase lubricant.

  • Remove and inspect propeller.

  • Clean and grease propeller shaft.

  • Blow water from gearcase speedometer pickup system (gearcase speedometer models only).

  • Lubricate all grease fittings and linkages.

  • Inspect outboard, steering system, and controls. Replace all damaged and worn components. (Refer to manufacturer’s and lubrication recommendations).

  • Touch up painted surfaces as needed. Coat outer painted surfaces with automotive wax.

  • Remove battery(s) from boat. Store in a cool, dry location. Periodically charge battery(s) while stored. (Refer to manufacturer’s maintenance recommendations when servicing batteries.)

  • Store outboard in upright (vertical) position.

  • Check for fuel leakage.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

Pre- Season Service

If outboard was removed from boat for storage, make certain it has been reinstalled with factory specified hardware. Refer to INSTALLATION AND PREDELIVERY section for proper set-up procedures.

Outboard Mounting Bolts

  • Check and re-torque outboard mounting bolts and nuts to 40 ft. lbs. (54 N·m).

Gearcase Lubricant

  • Check the lubricant level.

  • Inspect gearcase for leaks. If leak is apparent, pressure and vacuum test gearcase.

  • Repair gearcase as needed.

Battery(s)

  • Replace batteries that cannot be charged.

Power Trim and Tilt

  • Remove filler cap and check fluid level.

  • Inspect the power trim and tilt unit for leaks. Repair as needed.

Operational Checks

  • Steering system

  • Remote controls

  • SystemCheck gauge

  • All other accessories and instrumentation

Check Oil Injection Tank

  • Inspect the oil tank for leaks.

Check Fuel System

  • Inspect entire fuel system for leaks prior to starting outboard.

  • Repair all leaks.

Water Pump

  • Confirm that a steady stream of water flows from overboard indicator.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

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