Engine
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Power Unit | 1 | |
| 2 | Oil Level Gauge | 1 | |
| 3 | Gasket | 1 | Do not reuse. |
| 4 | Dowel Pin | 2 | |
| 5 | Bolt | 6 | M8 L=105mm |
| 6 | Drive Shaft Housing Cover (Right) | ||
| 7 | Drive Shaft Housing Cover (Left) | ||
| 8 | Screw | 2 | M6 L=60mm |
| 9 | Recoil Starter | 1 | |
| 10 | Belt Cover | 1 | |
| 11 | Battery Cable | 1 |
Magneto
P/L Fig. 8
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Flywheel Cup (with Ring Gear) | 1 | |
| 2 | Nut, 16-P1.5 | 1 | |
| 3 | Washer, 16-27 -3.2 | 1 | |
| 4 | Alternator | 1 | |
| 5 | Screw | 3 | M6 L=30mm |
| 6 | Washer | 3 | M6 |
| 7 | Clamp, 6.5-14L | 1 | |
| 8 | Screw | 1 | M6 L=16mm |
| 9 | Coil Bracket | 1 | |
| 10 | Bolt, 6-25 Pre-coated | 3 | M6 L=25mm |
| 11 | Dowel Pin, 6-12 | 2 | |
| 12 | Pulser Coil | 1 | |
| 13 | Bolt | 2 | M5 L=14mm |
| 14 | C.D. Unit | 1 | |
| 15 | Bolt, 6-16 Pre-coated | 2 | M6 L=16mm |
| 16 | Washer, 6-16-1.5 | 2 | |
| 17 | C.D. Unit Cord Ass'y | 1 | |
| 17-1 | Grommet | 1 | |
| 18 | Clamp, 6.5-14L | 1 | |
| 19 | Bolt | 2 | |
| 20 | C.D. Unit Bracket | 1 | |
| 21 | Rubber Mount | 4 | |
| 22 | Washer, 6-16-1.5 | 8 | |
| 23 | Collar, 6.2-9-8.7 | 4 | |
| 24 | Bolt | 4 | |
| 25 | Lead Wire Band, 135 | 1 | |
| 26 | Ignition Coil | 1 | |
| 26-1 | Plug Cap (with Resistance) | 2 | |
| 27 | Bolt | 2 | |
| 28 | Cable Terminal Plug | AR | 7 for R, 4 for TE 2 for E |
| 29 | Cable Terminal Holder | 1 | with Collar |
| 30 | Collar, 6-8-6 | 1 | |
| 31 | Bolt | 1 | Upper M6 L=16mm |
| 32 | Bolt | 1 | Lower M6 L=12mm |
| 33 | Terminal Holder Cover | 1 | |
| 34 | Wiring Diagram Deca | 1 | for R, TE |
| Wiring Diagram Deca | 1 | for E | |
| 35 | Oil Pressure Switch | 1 | |
| 36 | Warning Lamp | 1 | |
| 37 | Clamp, 6.5-67 P | 1 | |
| 38 | Bolt | 1 | M6 L=12mm |
Electric Parts
P/L Fig. 9
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Starter Motor | 1 | for E & TE |
| 2 | Bolt | 2 | |
| 3 | Starter Motor Band | 1 | |
| 4 | Starter Motor Damper | 1 | for E & TE |
| 5 | Bolt | 2 | or 910113-5818 |
| 6 | Starter Solenoid | 1 | |
| 7 | Bol | 3 | M6 L=10mm |
| 8 | Starter Solenoid Bracket | 1 | for E & TE |
| 9 | Bolt | 2 | M6 L=12mm |
| 10 | Rectifier | 1 | |
| 11 | Clamp, 6.5-47 .5P | 2 | for E & TE |
| 12 | Band Mount | 1 | |
| 13 | Lead Wire Band, 203 | 1 | |
| 14 | Bolt | 2 | for E & TE M6 L=25mm |
| 15 | Battery Cable | 1 | L=27 50 |
| 16 | Protector | 1 | L=320 |
| 17 | Bolt | 1 | M6 L=12mm |
| 18 | Terminal Cap | 1 | |
| 19 | Starter Cable | 1 | L=27 0 |
| 20 | Protector | 1 | L=180 |
| 21 | Terminal Cap | 1 | |
| 22 | Terminal Cap | 1 | for E & TE |
| 23 | Protector | 1 | |
| 24 | Fuse Cable | 1 | L=185 |
| 24-1 | Fuse (20A) | 2 | |
| 25 | Fuse Cable | 1 | L=7 20 |
| 25-1 | Fuse (20A) | 2 | for E & TE |
| 26 | Fuse Holder Bracket | 1 | |
| 27 | Lead Wire Band, 135 | 2 | |
| 28 | Clamp, 6.5-120P | 1 | for E |
| 29 | Bolt | 1 | M6 L=12mm |
| 30 | Choke Solenoid | 1 | |
| 30-1 | Plunger | 1 | for E |
| 31 | Screw | 4 | M4 L=6mm |
| 32 | Spring Pin, 3-12 | 1 | |
| 33 | Choke Solenoid Hook | 1 | for E |
| 34 | Choke Solenoid Bracket Ass'y | 1 | |
| 34-1 | Choke Lever | 1 | |
| 34-2 | Bushing, 8.1-15-2.9 | 1 | for E |
| 34-3 | Washer, 8.1-15-1.3 | 1 | |
| 35 | Link Rod | 1 | |
| 36 | Rod Snap, 1.5-2 | 2 | for E |
| 37 | Screw | 2 | M5 L=10mm |
Intake Manifold & Fuel Pump
P/L Fig. 4
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Intake Manifold | 1 | |
| 2 | Intake Manifold Gasket | 1 | Do not reuse. |
| 3 | Bolt | 5 | M6 L=45mm |
| 4 | Washer | 5 | M6 |
| 5 | Clamp, 6.5-14L | 1 | |
| 6 | Dowel Pin, 6-12 | 2 | |
| 7 | Carburetor Gasket | 2 | Do not reuse. |
| 8 | Insulator | 1 | for 15/20 |
| 9 | Bolt, 6-100 | 2 | M6 L=100mm |
| 10 | Washer | 2 | for E |
| 11 | Intake Silencer | 1 | |
| 12 | Collar, 6.1-14-8.9 | 2 | for R & TE |
| 13 | Collar, 6.2-9-7 .4 | 2 | for E |
| 14 | Seal Ring, 2.4-35 | 1 | |
| 15 | Fuel Pump | 1 | |
| 16 | O-Ring, 3.5-25.7 | 1 | Do not reuse. |
| 17 | Bolt | 2 | M6 L=25mm |
| 18 | Rubber Hose | 1 | L=300mm |
| 19 | Rubber Hose | 1 | L=120mm |
| 20 | Fuel Filter | 1 | |
| 21 | Clip ø9.5 | 4 | |
| 22 | Rubber Hose | 1 | L=120mm, for Breather |
| 23 | Clip, ø12 | 2 | |
| 24 | Breather Hose | 1 | for Carburetor |
| 25 | Bolt | 1 | M6 L=12mm |
Camshaft & Oil Pump
P/L Fig. 6
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Camshaft Ass'y | 1 | |
| 2 | Oil Pump | 1 | |
| 2-1 | Oil Pump O-Ring | 1 | Do not reuse. |
| 3 | O-Ring, 1.5-15.5 | 2 | Do not reuse. |
| 4 | O-Ring, 1.5-10.7 | 1 | Do not reuse. |
| 5 | O-Ring, 1.5-8.5 | 1 | Do not reuse. |
| 6 | Bolt | 3 | M6 L=35mm |
| 7 | Oil Seal, 18-35-8 | 1 | Do not reuse. |
| 8 | Driven Pulley | 1 | Camshaft Pulley |
| 9 | Key | 1 | t=3 |
| 10 | Bolt, 20 Pre-Coated | 1 | M6 L=20mm |
| 11 | Washer, 6.5-19-3.2 | 1 | M6 |
| 12 | Drive Pulley | 1 | Timing Pulley |
| 13 | Belt Guide | 1 | |
| 14 | Nut | 1 | Width between two sides : 36mm |
| 15 | Lock Washer | 1 | |
| 16 | Timing Belt | 1 |
Cylinder Head
P/L Fig. 1
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Cylinder Head | 1 | |
| 2 | Cylinder Head Gasket | 1 | Do not reuse. |
| 3 | Dowel Pin, 6-12 | 2 | |
| 4 | Cylinder Head Bolt | 6 | M8 L=60mm |
| 5 | Bolt | 2 | M6 L=25mm |
| 6 | Bolt | 1 | M6 L=40mm |
| 7 | Washer | 3 | |
| 8 | Cylinder Head Cover | 1 | |
| 9 | Cylinder Head Cover Gasket | 1 | Do not reuse. |
| 10 | Bolt | 4 | M6 L=30mm |
| 11 | Engine Oil Filler Cap | 1 | |
| 12 | O-Ring, 3.1-24.4 | 1 | Do not reuse. |
| 13 | Spark Plug | 2 | NGK : DCPR6E |
Intake Valve & Exhaust Valve
P/L Fig. 7
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Intake Valve | 2 | Intake valve diameter: 25mm |
| 2 | Exhaust Valve | 2 | Exhaust valve diameter: 24mm |
| 3 | Intake Valve Stem Seal | 2 | Black |
| 4 | Exhaust Valve Stem Seal | 2 | Green |
| 5 | Valve Spring | 4 | L=35 |
| 6 | Valve Spring Seat | 4 | |
| 7 | Retainer | 4 | |
| 8 | Cotter | 8 | |
| 9 | Rocker Arm (t=17 ) | 4 | |
| 10 | Adjusting Screw | 4 | |
| 11 | Adjusting Nut | 4 | |
| 12 | Rocker Arm Shaft | 2 | |
| 13 | Collar, 13.1-15.9-22.5 | 3 | |
| 14 | Rocker Shaft Spring | 3 | L=30 |
| 15 | Rocker Shaft Spring | 1 | L=51 |
| 16 | Washer, 13.2-21.7 -2 | 1 |
Cylinder
P/L Fig. 2
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Cylinder-Crank Case | 1 | |
| 1-1 | Oil Filter Bolt | 1 | |
| 1-2 | Nipple, 10-32 | 1 | |
| 1-3 | Dowel Pin, 6-12 | 2 | |
| 1-4 | Bolt, 8-50 | 4 | M8 L=50mm |
| 1-5 | Bolt | 6 | M6 L=30mm |
| 1-6 | Washer | 6 | |
| 2 | Oil Filter | 1 | Do not reuse. |
| 3 | Hanger | 1 | |
| 4 | Bolt | 2 | M8 L=20mm |
| 5 | Washer | 2 | M8 |
| 6 | Thermostat | 1 | Mark 60 |
| 7 | Thermostat Cap | 1 | |
| 8 | Thermostat Cap Gasket | 1 | Do not reuse. |
| 9 | Bolt | 2 | M6 L=50mm |
| 10 | Collar,6.2-9-9.55 | 2 | |
| 11 | Bracket | 1 | |
| 12 | Lead Wire Band, 135 | 2 | |
| 13 | Oil Level Gauge | 1 | |
| 14 | Exhaust Cover | 1 | |
| 15 | Exhaust Cover Gasket | 1 | Do not reuse. |
| 16 | Bolt | 5 | M6 L=25mm |
| 17 | Anode | 1 | |
| 18 | Bolt | 1 | M6 L=16mm |
| 19 | Anode Cap | 1 | |
| 20 | Anode Cap Gasket | 1 | Do not reuse. |
| 21 | Bolt | 2 | M6 L=20mm |
| 22 | Breather Chamber Cover | 1 | |
| 23 | Breather Chamber Cover Gasket | 1 | Do not reuse. |
| 24 | Screw, 6-20 Pre-Coated | 4 | M6 L=20mm |
| 25 | Clamp, 6.5-47 .5P | 1 | Alternator Cable |
| 26 | Plunger | 1 | |
| 27 | Plunger Cover | 1 | |
| 28 | Rubber Hose | 1 | L=110mm |
| 29 | Clip,ø10 | 2 | |
| 30 | Oil Strainer | 1 | |
| 31 | Rubber Hose | 1 | L=150mm |
| 32 | Lead Wire Band, 158 | 2 | |
| 33 | Oil Pan Gasket | 1 | Do not reuse. |
| 34 | Bolt, 8-35 | 6 | M8 L=35mm |
| 35 | Rubber Hose | 1 | L=330mm, for Water Nipple |
| 36 | Guide Plate | 1 | |
| 37 | Bolt | 1 | M6 L=12mm |
Piston & Crankshaft
P/L Fig. 3
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Crankshaft Ass'y | 1 | |
| 2 | Bearing (Black) | 4 | t=1.5 |
| Bearing (Brown) | 4 | t=1.5 | |
| 3 | Piston | 2 | |
| 4 | Piston Ring Top | 2 | |
| 5 | Piston Ring 2nd | 2 | |
| 6 | Piston Ring Oil | 2 | |
| 7 | Piton Pin | 2 | |
| 8 | Piton Pin Clip | 4 | Do not reuse. |
| 9 | Connecting Rod | 2 | |
| 9-1 | Connecting Rod Bolt | 4 | |
| 10 | Key | 1 | t=4, for Magneto |
| 11 | Key | 1 | t=3, for Drive Pulley |
| 12 | Oil Seal, 36-50-7 | 1 | Do not reuse. Upper |
| 13 | Oil Seal, 32-44-9 | 1 | Do not reuse. Lower |
Recoil Starter
P/L Fig. 11
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Recoil Starter | 1 | |
| 1-1 | Starter Case | 1 | |
| 1-2 | Starter Spring | 1 | |
| 1-3 | Reel | 1 | |
| 1-4 | Ratchet | 1 | |
| 1-5 | Bushing | 1 | |
| 1-6 | Tapping Screw | 1 | |
| 1-7 | Return Spring | 1 | |
| 1-8 | Ratchet Guide | 1 | |
| 1-9 | Friction Spring | 1 | |
| 1-10 | Friction Plate | 1 | |
| 1-11 | Starter Shaft Bolt | 1 | |
| 1-12 | Starter Rope | 1 | ø5 L=1800mm |
| 1-13 | Starter Handle | 1 | |
| 1-14 | Starter Handle Cap | 1 | |
| 1-15 | Starter Lock | 1 | |
| 1-16 | Starter Lock Spring | 1 | |
| 2 | Starter Lock Cam Spring | 1 | |
| 3 | Starter Lock Cable | 1 | |
| 4 | Starter Seal | 1 | |
| 5 | Nut | 2 | |
| 6 | Washer, 6.5-16-1.5 | 3 | M6 |
| 7 | Bolt | 2 | M6 L=20mm |
| 8 | Bolt | 1 | M6 L=30mm |
| 9 | Collar, 6.5-10.5-10 | 1 | |
| 10 | Clamp, 6.5-47 .5P | 1 | Starter Lock Cable |
| 11 | Belt Cover | 1 | |
| 12 | Bolt | 2 | M6 L=30mm |
| 13 | Washer, 6.5-16-1.5 | 2 | M6 |
| 14 | Rubber Mount | 2 | |
| 15 | Collar, 6.2-9-21 | 2 | |
| 16 | Bolt | 2 | M6 L=20mm |
| 17 | Collar, 6.1-14-8.9 | 2 | |
| 18 | Caution Decal "B" | 1 | |
| 19 | Spark Plug Decal (with Resistance) | 1 |
Top Cowl
P/L Fig. 21
| Ref.No. | Description | Q'ty | Remarks |
|---|---|---|---|
| 1 | Top Cowl Ass'y | 1 | UNIQUE |
| 1-1 | Top Cowl Seal | 1 | L=1520 |
| 1-2 | Tilt Handle | 1 | |
| 1-3 | Washer, 6-16-1.5 | 4 | M6 |
| 1-4 | Nut | 4 | M6 |
| 1-5 | Decal Set | 1 | UNIQUE |
| Decal Set | - | UNIQUE | |
| Decal Set | - | ||
| 1-6 | Caution Decal "A" | 1 | |
| 1-7 | Oil Pressure Decal | 1 |
