PREPARE FOR WINTER: 10-50% discount on all OEM parts!

Unless prohibited by manufacturer. Does not include aftermarket or Crowley Marine branded products. Priced as marked.

Search Over 1 Million OEM Parts
Easy-to-use  parts diagrams Best price  guarantee Expert  live support 50+ years  of serving boaters Huge selection of OEM parts  -  from 1950 to 2026 Most parts in stock  -  Same day fulfillment
Most parts in stock- Same day fulfillment

Service Manual 5008740_200-300 HP 90 ° V Gearcase [Shift Rod Adjustment]

Related Products:
Service Manual 5008740_200-300 HP 90 ° V Gearcase [Shift Rod Adjustment]
5008740
BRP Marine

Gearcase

On 25 in. and 30 in. models, place the appropriate water tube spacer and grommet on the impeller housing cover.

  1. Spacer

  2. Grommet

After water pump is assembled completely, rotate driveshaft counter clockwise 1/4 turn to unlock and release impeller and key from driveshaft.

Next, pull up on driveshaft and turn clockwise to lock impeller to shaft. This process increases pump efficiency by locking the impeller lower on the driveshaft.

Before installing gearcase, shift rod adjustment MUST be checked. Refer to SHIFT ROD ADJUSTMENT on p. 295.

SHIFT ROD ADJUSTMENT

Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997.

With the gearcase in NEUTRAL , rot ate the shift rod up or down as necessary for correct adjustment. Once correct height is achieved, rotate rod one half turn or less to direct offset forward.

IMPORTANT: The NEUTRAL detent is a two step design. Make sure the NEUTRAL detent ball is in the center step before checking shift rod height.

Shift Rod Heights

Model Type Height
20 in. (L) “L2”“M2” 21 29/32 in.(21.906 in./ 556 mm)± 1/2 Half Turn
25 in. (X) “L2”“M2” 26 29/32 in.(26.906 in./ 683 mm)± 1/2 Turn
30 in. (Z) “M2” 31 29/32 in.(31.906 in./ 810 mm)± 1/2 Turn
Share on social:

Related Products