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Service Manual 5008738_115-200 HP 60° V Remote Control System [Icon System Fault Code Chart]

Related Products:
Service Manual 5008738_115-200 HP 60° V Remote Control System [Icon System Fault Code Chart]
5008738
BRP Marine

ICON System Fault Code Chart

Use this chart and Evinrude Diagnostics software to identify ICON Remote Control System fault codes. Use the ICON System Troubleshooting Flowcharts to resolve a problem on an ICON System. Refer to the Evinrude ICON System Troubleshooting Guide.

Fault Code Description LED Indicators Possible Causes and
Flowchart Reference

107
Remote Control
Communication Error

The outboards EMM has not
received a message from the
remote control for more than
1.5 seconds.

The fault message is
generated by the outboard's EMM


Gear position LED’s flash five
times per second

With the remote control lever in
NEUTRAL , the NEUTRAL LED
of the affected engine continues
to flash five times per second.
Remote control is not powered
ON.

The remote control buss cable is
damaged or not connected.

A remote control buss cable
extension is damaged or not
connected.

6-port hub LED is not ON

6-port hub connection port is
damaged.

Remote Control power Check
(Chart 5)



108

RPM Reduction (S.A.F.E.)

Code 108 always appears
with fault codes 107,109,111,
149 and 151.

The fault message is sent
from the remote control to the
outboards EMM.





Gear position LED’s flash five
times per second.



With the remote control lever in
NEUTRAL, the NEUTRAL LED
of the affected engine continues
to flash five times per second.
Remote control not communicating
with ESM.

Remote control lever failure.

ESM not communicating with
remote control.

Throttle actuator sensor failure

Shift actuator sensor failure.

See Evinrude Diagnostics or the
service manual for other S.A.F.E.
fault codes not caused by the
ICON System.

ICON System Fault Check
(Chart 11)

109

Remote Control Lever Fault

The remote control lever
potentionmeter resistance is
out of range.

The fault message is sent
from the remote control to the
outboards EMM.


Gear position LED’s flash five
times per second.

With the remote control lever in
NEUTRAL, the NEUTRAL LED
of the affected engine continues
to flash five times per second.



Remote control lever potentiometer
failure

If this code is present, replace the
remote control.
Fault Code Description LED Indicators Possible Causes and
Flowchart Reference
110

Trim Switch Module Com-
unication Fault

Remote control cannot com-
municate with trim and tilt
switch panel (3,4, or 5
engines only).

The fault message is sent
from the remote control to the
outboards EMM.






None
Trim and tilt switch panel harness
is damaged or not connected to
the remote control.


Trim and tilt switch panel harness
is damaged or not connected to
the switch panel.

Trim and tilt switch panel circuit
failure.

Remote control is programmed
with the wrong past number.

Trim Panel Check (Chart 12)

Remote Control Part Number
Check (Chart 4)
111

ESM Communication Fault

Remote control has detected
a communication fault mes-
sage from the ESM.

The fault message is sent
from the remote control to the
outboard's EMM.


All gear position LED’s flash five
times per second.

With the remote control lever in
NEUTRAL the NEUTRAL LED
of the affected engine continues
to flash five times per second.,
30A fuse for the ESM has failed.

The ESM buss cable is damaged
or not connected to the 6-port
hub.

The ESM buss cable is damaged
or not connected to the
6-port hub.

6-port hub LED is not ON

6-port hub connection port is
damaged.

ESM insistance plug numbers are duplicated.

ESM Check (Chart 16)
149

Throttle Actuator Sensor
Fault

The ESM has lost the throttle
actuator position sensor signal

The fault message is sent
from the ESM to the out-
boards EMM.
All gear position LED’s flash five
times per second.

All gear position LEDs flash five
times per second.


All gear position LED's flash five
times per second.

With the remote control lever in NEUTRAL LED
of the affected engine continues
to flash five times per second.
RFI due to excessive spark plug
gap, daamged or worn spark
plugs.

The actuator and the ESM are not
connected.

The actuator and ESM are not connectors
are damaged.

The wiring of the actuator and
ESM connectors are in the wrong
locations.

Throttle actuator position sensor
failed.

Throttle Actuator Sensor
Check (Chart 17)
Fault Code Description LED Indicators Possible Causes and
Flowchart Reference
150

Throttle Actuator Motion
Fault

The ESM tries to move the
throttle actuator, but it will not
attain the commanded posi-
tion.

This is caused by a motion or
over-current error from the
actuator.

The fault message is sent
from the ESM to the out-
boards EMM.







FORWARD or REVERSE LED
flashes (depending on gear
position when fault occured).

With the remote control lever in
NEUTRAL , the NEUTRAL LED
of the affected engine continues
to flash one time per second.
Throttle link arm from ICON add-
on kit is not assembled to the outboard.


Throttle linkage components are
damaged or thier movement is
blocked.

Starter cable is not correctly
routed behind the actuator
mounting plate.

Throttle actuator has failed.


Throttle Actuator Motion Check

(Chart 17)
151

Shift Actuator Sensor Fault

The ESM has lost the shift
actuator position sensor signal.

The fault message is sent
from the ESM to the out-
boards EMM.


All gear position LED’s flash five
times per second.

With the remote control lever in
NEUTRAL, the NEUTRAL LED
of the affected engine continues
to flash five times per second.
RFI due to excessive spark plug
gap, damaged or worn spark
plugs.

The actuator and the ESM are not
connected.

The actuator and ESM connectors
are damaged.


The wiring of the actuator and
ESM connectors are in the wrong
locations.

Shift actuator position sensor
failed.

Shift Actuator Sensor Check
(Chart 18)
152

Shift Actuator Motion Fault

The ESM tries to move the
shift actuator, but it will not
attain the commanded position.

This is caused by a motion or
over-current error on the actuator
itself.

The fault message is sent
from the ESM to the outboards EMM.




FORWARD or REVERSE LED
flashes (depending on gear
position when fault occured).

With the remote control lever in
NEUTRAL, the NEUTRAL LED of the affected engine continues
to flash one time per second.
ICON shift link is not assembled
to the outboard.

Shift linkage components are
damaged or their movements is
blocked.



Shift stroke is not calibrated correctly.

Shift actuator has failed.

Shift Actuator Motion Check
(Chart 20)
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