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Service Manual 5008734_40-90 HP Routine Service [Storage]

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Service Manual 5008734_40-90 HP Routine Service [Storage]
5008734
BRP Marine

STORAGE

IMPORTANT: DO NOT start outboard without a water supply to the outboard’s cooling system. Cooling system and/or power head damage could occur.

Fuel System Treatment

Stabilize the boat’ s fuel sup ply with Evinrude/ Johnson 2+4 Fuel Conditioner following the instructions on the container

Internal Engine Treatment

Remove the propeller , attach garden hose to flushing port and turn on water. Evinrude E-TEC models are designed to be self winterizing using either of the following methods:

IMPORTANT: Engine MUST be in NEUTRAL throughout these procedures.

Throttle Control Method

  • Advance throttle control to 1 /2 throttle (5 0%) position and t hen st art the outboard. All four System Check lights will turn on an d the out board will run at idle speed.
  • After approximately 15 seconds, the System- Check_ light s will go of f. Move throttle to IDLE position. System Check_ lights will light again.
  • Wait another 15 seconds. System Check_ light s will go of f. At this point, advance throttle to FULL (in neutral). System Check_ lights will flash, indicating that outboard is in winterize mode.
  • Outboard will automatically go to fast idle and fog it self. Allow outboard to run until it shut s itself off (about one minute).

IMPORTANT: If System Check lights do not flash, or outboard run s above fast idle
immediately turn of f outboard and st art the procedure again.

Software Control Method

Winter ization can also be run using Evinrude Diagnostics software. With the outboard running,
start the process at the Settings/Adjustments screen and follow the instructions.

  1. Winterization start button

008564

008565

After the outboard shuts itself off, turn key switch OFF, then detach garden hose.

IMPORTANT: When finished, l eave t he out board in vertical position long enough to completely drain the power head.

Additional Recommendations

  • Fill oil reservoir.
  • Inspect the fuel filter. If there is debris in the fuel filter, it must be replaced.
  • Replace gear case lubricant.
  • Remove and inspect propeller.
  • Clean and grease propeller shaft.
  • Blow water from gear case speedometer pickup system (gear case speedometer models only).
  • Lubricate all grease fittings and linkages.
  • Inspect outboard, steering system, an d controls. Replace all damaged and worn components. Refer to manufacturer’s and lubrication recommendations.
  • Touch up painted surfaces as needed. Coat outer painted surfaces with automotive wax.
  • Remove battery(s) from boat. S tore in a coo l, dry location. Periodically charge battery(s) while stored. Re fer to manufacturer’s maintenance recommendations when servicing batteries.
  • Store outboard in upright (vertical) position.
  • Check for fuel leakage.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

PRE-SEASON SERVICE

If t he out board was remove d from the boat for storage, make sure it is reinstalled with factory specified hardware. Refer to the Pre delivery and Installation Guide.

Outboard Mounting Bolts

  • Check and re-tighten outboard mounting bolts to a torque of 40 ft. lbs. (54 N·m).

Gear case Lubricant

  • Check the lubricant level.
  • Inspect gear case for leaks. I f leak is apparent, pressure and vacuum test gear case.
  • Repair gear case as needed.

Battery(s)

  • Replace batteries that cannot be charged.

Power Trim and Tilt

  • Remove filler cap and check fluid level.
  • Inspect the power trim and tilt unit for leaks. Repair as needed.

Operational Checks

• Refer to OPERATIONAL CHECKS on p. 33

  • Steering system
  • Remote controls
  • All other accessories and instrumentation

Check Oil Injection Tank

  • Inspect the oil tank for leaks.

Check Fuel System

  • Inspect entire fuel system for leaks before starting outboard.
  • Repair all leaks.

Water Pump

  • Make sure a steady stream of water flows from overboard indicator.

Failure to check for fuel leakage could allow a leak to go undetected, resulting in fire or explosion.

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