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Service Manual 5008734_40-90 HP Routine Service [Spark Plugs]

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Service Manual 5008734_40-90 HP Routine Service [Spark Plugs]
5008734
BRP Marine

SPARK PLUGS

Spark plugs should be removed and examined periodically. Replace worn , fouled or damaged spark plugs. Use only recommended spark plugs with the correct gap setting.

Spark Plug, Champion
QC10WEP @ 0.028 ± 0.003 in. (0.71 mm)
  • Remove spark plugs and inspect condition.
  • Set spark plug gap on new, replacement spark plugs.
  • Mark spark plugs for ground electrode orientation.
  • Apply Electrical Grease to the ribbed portion of the spark plug ceramic an d to t he opening of the spark plug cover to prevent corrosion.
  • Install spark plugs using “indexing” procedure.

Removal

Remove ignition coil above spark plug toga in access. When reinstalling coils, tighten screws to a torque of 60 to 84 in. lbs. (7 to 9.5 N·m).

006521

Indexing

Spark p lug indexing position s the ground electrode of the spark plug opposite the fuel injector nozzle. Put an ink mark on the ceramic of the spark plug in line with the OPEN side of the ground electrode. This mark will be used to orient the spark plug with the OPEN side of the ground electrode facing the fuel injector.

  1. Ink mark
  2. Open side

000758

Apply Triple-Guard grease to the gasket surface of the spark plug. Install spark plug and tighten to a torque of 15 ft. lbs. (20 N·m). If the mark is in unshaded area do not tighten any more.

Spark Plug Indexing Diagram

  1. Unshaded area
  2. Shaded area

002106

If the mark is in the shaded area, reset torque wrench to 30 ft. lbs. (41 N·m) and continue to turn until the mark is in the unshaded area.

If the mark does not reach the unshaded area before the torque of 30 ft. lbs. (41 N·m) is reached, the spark plug cannot be indexed for that cylinder. Try another spark plug an d repeat the steps above.

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