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Service Manual 5008734_40-90 HP Electrical And Ignition [Electric Starter Servicing]

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Service Manual 5008734_40-90 HP Electrical And Ignition [Electric Starter Servicing]
5008734
BRP Marine

Starter Removal

IMPORTANT: Do not clean the starter drive while the starter motor and drive are in stalled on the powerhead. Th e cleaning a gent could drain into the starter motor, washing dirt from the drive into the starter bearings and commutator.

Disconnect the battery cables at the battery.

Remove lower motor covers an d air silencer . Refer to Lower Cover Removal on p. 50.

Remove the starter positive (+) cable from post on starter. Remove the battery negative cable (–) from the double-ended stud.

Remove two starter mounting screws and double ended stud. Remove the starter.

008189

  1. Screws

Starter Installation

Apply Triple-Guard grease to the threads of the two starter screws, the double-ended stud, an d also to the washers.

Position the starter and install the screws an d washers. Tighten screws to a torque of 168 to 192 in. lbs. (19 to 21 N•m).

Attach starter positive (+) cable to post with lock washer and nut; tighten securely.

Install the battery negative cable (–) to the double ended stud.

Coat connections with Black Neoprene Dip.

008190

  1. Black Neoprene Dip
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