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Service Manual 40-90 HP.E-TEC Electrical And Ignition [Electrical Harness Connections]

Related Products:
Service Manual 40-90 HP.E-TEC Electrical And Ignition [Electrical Harness Connections]
5008148
BRP Marine

ELECTRICAL HARNESS CONNECTIONS

Inspect wiring and electrical connections. Disassemble and clean all corroded connections. Replace damaged wiring, connectors, or terminals. Repair any shorted electrical circuits. Refer to wiring diagrams and reference charts for specific wiring details.

Refer to CONNECTOR SERVICING on p. 160.

Engine Harness to Stator Connector

PinNo. Description of Circuit Wire Color
1 Stator winding (yellow) Yellow/White
2 Stator winding (yellow) Yellow
3 Stator winding (orange) Orange/White
4 Stator winding (orange) Orange
5 Stator winding (brown) Brown/White
6 Stator winding (brown) Brown

EMM J1-A Connector

PinNo. Description of Circuit Wire Color
1 vacant
2 Diagnostic connector Red
3 Diagnostic connector White
4 vacant
5 vacant
6 Crankshaft position sensor (CPS) Yellow
7 Ground, CPS (digital) White
8 Bootstrap connector (programming) Blk/Orange
9 Stop circuit Blk/Yellow
10 Throttle position sensor (TPS) 5 V Red
11 vacant
12 vacant
13 CANbus, NET-L Blue
14 CANbus, NET-H White
15 12 V to EMM (fused) Red/Purple
16 Tachometer Gray
17 CHECK ENGINE signal, SystemCheck Tan/Orange
18 TPS Green
19 Engine temperature sensor Pink/Black
20 Air temperature sensor Pink/Blue
21 CANbus, NET-S Red
22 CANbus, NET-C Black
23 vacant
24 LOW OIL signal, SystemCheck Tan/Black
25 WATER TEMP signal, SystemCheck Tan
26 TPS ground (analog) Black
27 Engine temp. sensor ground (analog) Black
28 Switched B+ to EMM Purple
29 LOW OIL switch Tan/Black
30 vacant
31 vacant
32 Neutral switch (shift linkage) Yellow/Red
33 vacant
34 vacant

EMM J1-B Connector

PinNo. Description of Circuit Wire Color
1 Injector, cylinder 2, 75–90 HP Purple
1 Injector, cylinder 2, 40–65 HP Green
2 Injector, cylinder 3, 75–90 HP Green
2 Exhaust water valve, 60–65 HP Blue/Red
3 vacant
4 vacant
5 vacant
6 NO OIL signal, SystemCheck Tan/Yellow
7 Ignition, cylinder 3, 75–90 HP Orange/Green
7 vacant, 40–65 HP
8 Injector, cylinder 1 Blue
9 vacant
10 vacant
11 vacant
12 vacant
13 vacant
14 Injector ground Black
15 vacant
16 vacant
17 vacant
18 vacant
19 Ignition, cylinder 2, 75–90 HP Orange/Purple
19 Ignition, cylinder 2, 40–65 HP Orange/Green
20 Injector ground Black
21 Injector ground Black
22 vacant
23 Oil solenoid Blue
24 vacant
25 vacant
26 Ignition, cylinder 1 Orange/Blue

EMM J2 Connector

PinNo. Description of Circuit Wire Color
1 Stator winding, 1S Yellow
2 Stator winding, 2S Brown
3 Stator winding, 3S Orange
4 Fuel pump control Brown
5 System Ground Black
6 +12V out Red
7 System Ground Black
8 System Ground Black
9 Stator winding, 1F Yellow/White
10 Stator winding, 2F Brown/White
11 Stator winding, 3F Orange/White
12 Fuel pump (flyback) White/Red
13 +55V, out White/Red
14 +12V out Red
15 vacant
16 vacant
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