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Service Manual 40-90 HP Reference Information [Service Specifications]

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Service Manual 40-90 HP Reference Information [Service Specifications]
5008328
BRP Marine

Service Specification

40 – 65 HP E-TEC Models
ENGINE Full Throttle Operating Range RPM
Power
Idle RPM in Gear
Test Propeller
Weight (many vary depending on model)
Lubrication
Engine Type
Displacement
Bore
Stroke
Standard Bode
Top Crankshaft Journal
Center Crankshaft Journal
Bottom crankshaft Journal
Rod Craft pin
Piston Ring End Gap,Both
40 HP – 5000 to 6000 RPM / 50 HP - 5500 to 6000 RPM / 60 HP - 5500 to 6000 RPM / 65 HP - 5500 to 6000 RPM
40 HP (30 kw) @ 5500 RPM / 50 HP (37 kw) @ 5750 RPM / 60 HP (45 kw) @ 5750 RPM / 65 HP (45 kw) @ 5750 RPM
800 ± 50 EMM Controlled
750 ± 50 EMM Controlled
P/N 382861
(RL) Model: 232 lbs. (105 kg) / (PL) Model: 240 lbs. (109 kg)
Evinrude/Johnson XD100, XD50, XD30; or NMMA TC-W3 certified
In-line, 2 Cylinder, Two-Cycle
52.7 cu. in. (864 cc)
3.601 in (91.47 mm)
3.6005 to 3.6015 in. (91.45 to 91.48 mm) To bore oversize, add piston oversize dimension to standard bore
2.1870 to 2.1875 in. (55.55 to 55.56 mm)
2.1870 to 2.1875 in. (55.55 to 55.56 mm)
1.5747 to 1.5752 in. (40.0 to 40.01 mm)
1.3757 to 1.3762 in. (34.94 to 34.96 mm)
0.011 to 0.023 in. (0.28 to 0.58 mm)
FUEL Fuel/Oil Control
Starting Enrichment
Minimum (High) Fuel Pressure
Minimum Fuel Lift Pump Pressure
Maximum Fuel Inlet Vacuum
Minimum Octane
Additives
EMM Controlled
EMM Controlled
24 to 28 psi (165 to 193 kPa)
3 psi (21 kPa)
4 in. Hg
87 AKI (R+M)/2 or 90 RON
2+4 ® Fuel Conditioner, Fuel System Cleaner Use of other additives may result in engine damage.
See Fuel Requirements on p. 131 for additional information
ELECTRICAL Minimum Battery Requirements
Alternator
Tachometer Setting
Engine Fuse
640 CCA (800 MCA) or 800 CCA (1000 MCA) below 32° F (0° C)
640 CCA (800 MCA) or 800 CCA (1000 MCA) below 32° F (0° C)
6 pulse (12 pole)
P/N 967545 – 10 A
COOLING Thermostat
Maximum Temperature
Water pressure
143°F (62°C)
212°F (100°C)
12 to 14 psi @ 5000 RPM
IGNITION Type
Firing Order
Ignition Timing
RPM Limit in Gear
RPM Limit in Neutral
Crankshaft Position Sensor Air Gap
Spark Plug
Capacitor Discharge
1-2
EMM Controlled
6250
1800
Fixed
Refer to Emission Control Information Label
Champion† QC10WEP @ 0.028 ± .003 in. (0.71 mm)
GEARCASE Gear Ratio
Lubricant
Capacity
Shift Rod Height
Shift Cable Stroke
12:32 (.375)
HPF XR Gearcase Lube HPF Pro in high performance or commercial applications
22 fl. oz. (650 ml)
20 in. (L) Models: 21.38 (543 mm) ± one-half turn
1.125 to 1.330 in. (28.6 to 33.8 mm) measured between NEUTRAL and FORWARD
POWER TRIM/TILT Lubrication
Fluid Capacity
Trim Range
Tilt Range
Evinrude/Johnson Biodegradable TNT Fluid
15.2 fl. oz. (450 ml)
0° to 15°
16° to 65°
75 – 90 HP E-TEC Models
ENGINE Full Throttle Operating Range RPM
Power
Idle RPM in Gear
Idle RPM in Neutra
Test Propeller
Weight (may vary depending on model
Lubrication
Engine Type
Displacement
Bore
Stroke
Standard Bore
Top Crankshaft Journal
Center Crankshaft Journals
Bottom Crankshaft Journal
Rod Crankpin
Piston Ring End Gap, Both
4500 to 5500 RPM
75 HP (56 kw) @ 5000 RPM 90 HP (67.1 kw) @ 5000 RPM
700 ± 50 EMM Controlled
600 ± 50 EMM Controlled
(L) Models: P/N 386246 (X) Models: P/N 387388
(L) Models: 320 lbs. (145 kg) (X) Models: 335 lbs. (152 kg)
Evinrude/Johnson XD100, XD50, XD30; or NMMA TC-W3 certified
In-line, 3 Cylinder, Two-Cycle
79.1 cu. in. (1296 cc)
3.601 in (91.47 mm)
2.588 in. (65.74 mm)
3.6005 to 3.6015 in. (91.45 to 91.48 mm) To bore oversize, add piston oversize dimension to standard bore
2.1870 to 2.1875 in. (55.55 to 55.56 mm)
2.1870 to 2.1875 in. (55.55 to 55.56 mm)
1.5747 to 1.5752 in. (40.0 to 40.01 mm)
1.3757 to 1.3762 in. (34.94 to 34.96 mm)
0.011 to 0.023 in. (0.28 to 0.58 mm)
FUEL Fuel/Oil Control
Starting Enrichment
Minimum (High) Fuel Pressure
Minimum Fuel Lift Pump Pressure
Maximum Fuel Inlet Vacuum
Minimum Octane
Additives
EMM Controlled
EMM Controlled
24 to 28 psi (165 to 193 kPa)
3 psi (21 kPa)
4 in. Hg.
87 AKI (R+M)/2 or 90 RON
2+4 ® Fuel Conditioner, Fuel System Cleaner Use of other additives may result in engine damage.
See Fuel Requirements on p. 131 for additional information
ELECTRICAL Minimum Battery Requirements
Alternator
Tachometer Setting
Engine Fuse
640 CCA (800 MCA) or 800 CCA (1000 MCA) below 32° F (0° C)
25-Amp fully regulated. Refer to Predelivery and Installation Guide for multiple battery applications.
6 pulse (12 pole)
P/N 967545 – 10 A
COOLING Maximum Temperature
Thermostat
Water pressure
212°F (100°C)
143°F (62°C)
19 to 21 psi @ 5000 RPM
IGNITION Type
Firing Order
Ignition Timing
RPM Limit in Gear
RPM Limit in Neutral
Crankshaft Position Sensor Air Gap
Spark Plug
Capacitor Discharge
1-2-3
EMM Controlled
6250
1800
Fixed
Refer to Emission Control Information Label
Champion† QC10WEP @ 0.028 ±.003 in. (0.71 mm)
GEARCASE Gear Ratio
Lubricant
Capacity
Shift Rod Height
Shift Cable Stroke
20 in. (L) Models: 13:26 (.500)--2:1 / 25 in. (X) Models: 12:27 (.444)--2.25:1
HPF XR Gearcase Lube
20 in. (L) Models: 31.6 fl. oz. (935 ml) 25 in. (X) Models: 32.8 fl. oz. (970 ml)
20 in. (L) Models: 21.25 (539.75 mm) ± one-half turn 25 in. (X) Models: 26.25 (666.75 mm) ± one-half turn
1.125 to 1.330 in. (28.6 to 33.8 mm) measured between NEUTRAL and FORWARD
POWER TRIM/TILT Lubrication
Fluid Capacity
Trim Range
Tilt Range
Single Piston System–Evinrude/Johnson Biodegradable TNT Fluid
21 fl. oz. (620 ml)
0° to 15°
16° to 65°
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