Service Manual 40-90 HP Midsection [Stern Bracket 90 Hp Manual Tilt]

Remove set screw from starboard stern bracket lower pivot pin access hole and use an appropriate tool to remove lower pivot pin.

004260

1. Lower pivot pin access hole

If lower pivot cannot be removed because of corrosion or damage, stern brackets may need to be disassembled.

003940

Assembly is the reverse of disassembly. Install new cotter pins in upper pivot pin. Install a new set screw in starboard stern bracket lower pivot pin access hole and tighten securely. Loosen set screw and remove reverse lock release collar.

Loosen set screw and remove reverse lock release collar.

006697

1. Set screw
2. Reverse lock release collar

Remove reverse lock springs from locking lever and reverse lock spring screws.

006700

1. Reverse lock springs
2. Reverse lock spring screws

Remove cotter pins, pins and locking lever.

006699

1. Pins
2. Locking lever

Remove starboard reverse lock link.

006696

1. Starboard reverse lock link

Remove port reverse lock link.

006695

1. Port reverse lock link

Loosen bellcrank set screw, remove bellcrank and handle link rod.

006694

1. Bellcrank set screw
2. Handle link rod

Remove retaining ring and bellcrank shaft spacer from reverse lock pivot shaft.

006693

1. Retaining ring

Remove screw from trail lock lever. Remove trail lock lever and reverse lock pivot shaft from swivel bracket.

006692

1. Trail lock lever
2. Reverse lock pivot shaft

Remove port trail lock lever and trail lock shaft as an assembly.

006704

1. Port trail lock lever and shaft

Remove port and starboard trail lock shaft bushings from swivel bracket.

006687

1. Trail lock shaft bushings

Reverse Lock and Trail Lock Reference

006686

1. Component reference view 2

Place port and starboard trail lock shaft bushings in the swivel bracket.

006687

1. Trail lock shaft bushings (port side shown)

Apply blue Nut Lock to screw and assemble port trail lock lever on trail lock shaft with screw, washer and nylon washer. Install in swivel bracket from port side. DO NOT tighten screw at this time.

006704

1. Port trail lock lever and shaft

Refer to Reverse Lock and Trail Lock Reference on p. 268 for correct orientation of reverse lock and trail lock components.

Assemble reverse lock pivot shaft, reverse lock lever rod and bellcrank shaft spacer as shown.

006690

1. Reverse lock pivot shaft
2. Reverse lock lever rod
3. Bellcrank shaft spacer

Assemble starboard trail lock lever and trail lock spring to reverse lock pivot shaft.

006691

1. Trail lock lever
2. Trail lock spring
3. Reverse lock pivot shaft and rod

Install nylon washer on trail lock shaft and install above components into swivel bracket. Install trail lock washer, apply blue Nut Lock to screw and install screw. Tighten both screws to a torque of 60 to 84 in. lbs. (7 to 9.5 N·m).

006692

1. Reverse lock pivot shaft
2. Trail lock lever

Install remaining bellcrank shaft spacer on reverse lock pivot shaft, then install retaining ring.

006693

1. Retaining ring

Install the handle link rod to reverse lock lever and bellcrank. Install bellcrank on reverse lock pivot shaft. Tighten the setscrew.

006694

1. Handle link rod
2. Reverse lock lever
3. Bellcrank setscrew

Install the port reverse lock link on the swivel bracket. Install washer screw. Apply blue Nut Lock to screw threads and install washer and screw.

Tighten screw to a torque of 60 to 84 in. lbs. (7 to 9.54 N·m).

006695

1. Port reverse lock link

Place reverse lock lever rod through hole at top of starboard reverse lock lever. Install the starboard reverse lock link on the swivel bracket. Apply blue Nut Lock to screw threads and install washer and screw. Tighten screw to a torque of 60 to 84 in.lbs. (7 to 9.5 N·m).

006696

1. Reverse lock lever rod
2. Starboard reverse lock link

Install reverse lock release collar and tighten set screw.

006697

1. Reverse lock release collar
2. Set screw

Install locking lever, pins and new cotter pins.

006699

1. Locking lever
2. Pins

Install reverse lock springs on locking lever and reverse lock spring screws.

006700

1. Reverse lock springs
2. Reverse lock spring screws