Step 1: BEARING AND SEAL REMOVAL
IMPORTANT: Inspect bearings for damage while in place. If bearing is damaged, remove and discard. If the bearing is removed for any reason, it must be replaced
Step 2: Driveshaft Seals
Use Puller Bridge, P/N 432127, and Small Puller Jaws, P/N 432131, to remove the two driveshaft seals. Discard the seals.
Step 3: Driveshaft Bearing
Use Puller Bridge, P/N 432127, and Small Puller Jaws, P/N 432131 to remove the driveshaft bearing and sleeve from the gearcase. Discard the bearing.
Step 4: Pinion Bearings
Assemble the following components from Universal Pinion Bearing Remover and Installer, P/N 5005927.
- Rod, P/N 326582
- Pilot Plate, P/N 326583
- Remover and Installer, P/N 326577
- 1/4-20 x 1/2 in. hex head screw
- 1/4-20 x 11/4 in. hex head screw
- 1 in. O.D. flat washer
Place the tool in gearcase. using a mallet, drive the pinion bearings into the gearcase propeller shaft cavity. Discard the bearings.
Step 5: Forward Bearing
Use Slide Hammer, P/N 432128, and Bearing Puller, P/N 432130, to remove the forward bearing cup from the gearcase.
Secure the puller jaws into grooves behind the cup. Use Wrench, P/N 334359, to hold the puller while tightening the jaws.
- Bearing puller
- Wrench
Step 6: Shift Rod Bushing and O-ring
Position Shift Rod Bushing Remover, P/N 327693, under the shift rod bushing.
Thread the adapter of the Slide Hammer, P/N 391008, in the slide hammer. Place the adapter through the shift rod bushing and thread into the remover tool.
Remove the handle from the remover tool. Then remove the bushing from the gearcase.
Once the bushing has been removed from the gearcase, examine the bushing for damage. If damaged, replace the bushing on reassembly. Remove and discard the O-ring(s) and washer from the bushing.
- Adapter
- Shift rod bushing
- Remover tool, P/N 327693
Step 7: Prop Shaft Bearing Housing Seals and O-ring
Remove and discard the propeller shaft bearing housing O-ring.
- O-ring
Use Puller Bridge, P/N 432127, and Small Puller Jaws, P/N 432131, to remove seals. Discard seals.
- Small puller jaws
Useg Puller Bridge, P/N 432127, and Small Puller Jaws, P/N 432131, to remove both propellers shaft bearings from the bearing housing. Discard both bearings.
- Small puller
