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Service Manual 25-30 HP E-TEC Add Ons

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Service Manual 25-30 HP E-TEC Add Ons
5007802
BRP Marine

TROUBLE CHECK CHART

OUTBOARD WILL NOT START

OUTBOARD HARD TO START

OUTBOARD WILL NOT SHUT OFF

OUTBOARD STARTS AND STALLS

OUTBOARD STARTS, LOW MAXIMUM RPM

EXCESSIVE SMOKING

OUTBOARD SURGES, RUNS ROUGH

Hose Routing and Water Flow Diagram

25 – 30 HP E-TEC Inline 2 Cylinder

  1. Intake water screens
  2. Water pump
  3. Water tube
  4. Exhaust housing
  5. Cylinder block
  6. Pressure relief valve
  7. Thermostat
  8. Water supply to
    vapor separator
  9. Water supply, vapor
    separator to EMM
  10. Overboard indicator,
    outgoing water from EMM

MWS Instrument Wiring Harness

Lanyard Switch / Emergency Stop Circuits

MWS Key Switch and Neutral Safety Switch

MWS DASHBOARD

Tiller harness
25-30 HP E-TEC

1.Touch troll switch
2.Touch troll connector
3.Neutral switch
4.Stop switch
5.Power connector (Trim Switch)
6.Start switch
7.Tiller to Engine harness connector
8.Trim switch
9.Trim switch connector

Evinrude E-TEC

EMM LED Diagnostic Indicators

For more information, refer to SYSTEM ANALYSIS in the Service Manual.

KEY ON: LED’s illuminate to indicate circuit function

Sensors / 5V Circuits OK
FLASHING LED – URGENT conditon – Code 57
Engine will not start – Correct problem and clear codes

Stop circuit OK (not grounded)
FLASHING LED – URGENT overheat or no oil condition
Engine will not start – Correct problem and clear codes

No LED’s ON indicates EMM not receiving battery voltage or Recoil Start model.

STARTING : LED’s illuminate to indicate circuit function

Indicates 30V (or higher) on 55V circuit
Indicates CPS working and EMM SYNC
Sensor circuits working
Stop circuit OK

RUNNING : LED’s illuminate to indicate circuit fault

Exception: ALL LED’s ON / FLASHING indicates

Winterization Mode


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