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Service Manual 15-30 HP Engine Managment Module [Engine Monitor System]

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Service Manual 15-30 HP Engine Managment Module [Engine Monitor System]
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INTERNAL EMM FUNCTIONS

ROM Verification

The EMM performs a self-test of programming every time it is turned ON. Service code 15 indicates a programming (software) issue. Repro gram the EMM with the correct software program to correct the problem.

Idle Controller

The idle controller reacts to engine operating conditions. Fuel and ignition timings are altered to maintain a specific RPM when engine is cold or warm. The controller is inactive when TPS is advanced from idle position.

RPM Limiter

This feature of EMM programming prevents engine damage due to excessive RPM. At 6250 RPM, fuel and ignition to the cylinders is shut off. Normal operation resumes when engine RPM returns to the specified range.

Neutral RPM Limiter

This feature prevents engine damage due to excessive RPM if accelerated in NEUTRAL. Neutral engine speed is limited to 1100 RPM.

Engine Monitor and Warning Systems

Refer to ENGINE MONITOR SYSTEM on p. 56.

Refer to S.A.F.E.WARNING SYSTEM on p. 57. Refer to SHUTDOWN MODE on p. 58.

Fault Code Creation and Storage

Refer to the EMM Service Code Chart at the back of this manual for a complete list of all engine fault codes.

ENGINE MONITOR SYSTEM

An optional engine monitoring system warns the operator of conditions that could damage the out board. The system includes a LOW OIL switch on the oil tank, a warning horn, a dash-mounted dis play, and related wiring.

The outboard’s EMM sends information about monitored functions to:

  • A SystemCheck gauge
  • EMM LED indicators

IMPORTANT: Evinrude E-TEC 15–30 HP models provide LOW OIL warning ONLY.

007384
Typical SystemCheck gauges

The EMM activates the warning horn and gauge displays as follows:

  • LOW OIL means that oil in the tank is at reserve level (about 1/4 full).

For all other warnings, refer to EMM LED INDICATORS on p. 71.

Refer to the EMM Service Code Chart at the back of this manual for a complete list of all fault codes.

System Self-Test

During engine start-up, pause with the key switch in the ON position. The horn self-tests by sounding a half-second beep. SystemCheck gauges self-test by turning the indicator lights on simultaneously, then off in sequence.

Service Mode

SystemCheck goes into a service mode if the key is left ON after self-test (engine NOT running). All light circuits and sensors are active, but the horn is not. Grounding the appropriate light circuit wire will turn the light on, but the horn will not sound. Refer to SystemCheck CIRCUIT TESTS on p. 101.

Engine Running

All warning circuits are active when the engine is running. The horn circuit is active when engine speed exceeds 500 RPM.

Engine monitor warnings activate the horn for 10 seconds and the appropriate gauge light for a minimum of 30 seconds. If the failure is momentary (for example, oil moving in the tank), the light will remain ON for the full 30 seconds before going out. If the fault continues, the light remains ON until the key is turned OFF or the failure is corrected. The warning will reoccur at the next start up if the problem is not corrected.

S.A.F.E. WARNING SYSTEM

The S.A.F.E. (Speed Adjusting Failsafe Electronics) warning system alerts the operator and protects against engine damage from the following abnormal conditions:

Code 17 Alternator 55 V below expected range
Code 18 Alternator 55 V above expected range
Code 25 EMM temperature above expected range
Code 34 Oil injector open circuit
Code 40 Engine overheat low speed
Code 43 Cylinder head temperature above expected range
Code 117 Critical LOW OIL Detected
Code 120 LOW OIL switch open circuit detected

Activation

When one of these conditions occurs, the EMM interrupts fuel injector and ignition operation, reducing engine speed to 1200 RPM. The warning horn sounds and an Engine Monitor message dis plays. When S.A.F.E. is active, the engine will run normally below 1200 RPM. Above 1200 RPM, the engine will shake excessively.

Recovery

The engine will operate in S.A.F.E. as long as the fault condition exists. To recover normal operation, two conditions must be met:

  • Sensor or switch readings must be back within limits
  • The EMM must be reset—stop and restart
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