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Service Manual 115-200 HP 60° V4-V6 E-TEC Maintenance [Lower Cover Service]

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Service Manual 115-200 HP 60° V4-V6 E-TEC Maintenance [Lower Cover Service]
5007529
BRP Marine

Lower Cover Removal

Remove lower engine cover screws.

  1. Lower cover screws

Loosen port side cover slightly, and disconnect trim/tilt switch connector. Then, remove port and starboard covers.

Lower Cover Installation

Install the lower engine covers and tighten all screws to a torque of 24 to 36 in. lbs. (3 to 4 N·m).

  1. Lower cover screws

Connect trim/tilt switch connector.

Latch Handle Installation

Apply a light coat of Triple-Guard grease to latch handle shaft. Insert handle into lower cover.

  1. Triple-Guard grease

Apply Ultra-Lock to screw threads. Place spring washer and hook into position and tighten screw to a torque of 180 in. lbs. (20 N·m).

Trim Switch Installation

Place switch into position through cover.

Install nut on switch. Tighten nut to a torque of 10 to 16 in. lbs. (1 to 2 N·m).

Install electrical connector. Refer to CONNECTOR SERVICING on p. 164.

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