Ignition Plate and Pilot Replacement Kit P/N 584210, 584209, 392610

Repair Time: 1 to 2 hours

Repair Difficulty: Medium

added February 12, 2019 at 8:01 PM updated May 16, 2019 at 8:34 PM

Ignition Plate and Pilot Replacement Kit P/N 584210, 584209, 392610

BRP Marine Outboard

Safety Considerations

These instructions will alter you to certain things you should do very carefully. If you don't, you could...

hurt yourself or bystanders
hurt boat operator, passengers
damage the machinery

appears next to information important to prevent you and others from being hurt.

appears next to information important to keep machinery from being damaged.

The important safeguards and instructions appearing in these directions cannot cover all possible conditions or situations that occur. The person following these directions must use common sense, caution and care.

Product Reference & Illustration

When reference is made to brand name, product or specific tool, an equivalent product may be used in place of the referred to product. Substitute products used must have equivalent characteristics, including type, strength, and material. Incorrect substitution may result in product malfunction and possible injury to the operator and/or passengers.

All photographs and illustrations used may not necessarily depict actual models or equipment, but are intended only for reference. Specifications used are based on the latest product information available at the time of publication.

Preface

This Ignition Plate and Pilot Replacement Kit provides a method of repairing a worn pilot diameter on 9.9 thru 35 HP Evinrude® and Johnson® outboards without having to replace the cylinder and crankcase assembly.

To the Installer

The installation of this kit requires the use of Special Service Tools.**

This kit should be installed by a trained service technician using current technical literature. These instructions are not intended for consumer use.

Read these instructions completely prior to starting work.

Give these installation instructions to owner.

To the Owner

Retain these installation instructions with your Owner's/Operator's Manual. They contain installation information for future reference.

[1]
Contents of Kit

Ref.	P/N	Name of Part	Qty.
1	323692	Thrust Washer	1
2	323647	Retaining Ring - Armature Plate	1
3	307466	Screw	4
4	323693	Washer	4
5	323685	Pilot Ring - Armature Plate	1
6	*	Armature Plate	1
7	0175356	Moly Lube™	1

Model Usage

(6) 0584207 - CE and Later
(6) 0584209 - CU and CC
(6) 327770 - 1977 thru CD

Follow the disassembly and assembly procedure in appropriate Service Manual for the appropriate model - "Ignition Plate Replacement".

[2]
Using Needle Bearing Assembly Grease P/N 0378642, install washers (4) on top of mounting bosses.

[3]
Apply Moly Lube, or equivalent to inside undercut surface of retaining ring (2).

Install original retainer ring and link assembly.

4
Install pilot ring, counter-bored holes facing up, in retaining ring and place over crankshaft.

4
Use Locquic Primer, P/N 0384884 on threads of the four new screws. Place small amount of Screw Lock, P/N 0384848 on threads of screws, torque 60-84 in. lbs. (7 to 9 Nm).

Apply Moly Lube, or equivalent, to top surface of pilot ring.

Place thrust washer on top of retaining ring.

Install new armature plate and ignition components. See "Ignition Component Replacement" in service manual. Apply Ultra Lock™, to the threads of original six screws and tighten securely.

Install flywheel. See "Flywheel Servicing" in service manual.

0584210 - KIT AY,IGN PLATE

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