EVINRUDE® ICON™ GATEWAY MODULE AND CABLE KIT, P/N 764922
Use this instruction sheet when installing the above gateway module and cable kit on 2008 and newer Evinrude E-TEC® outboards, equipped with the ICON system. DO NOT install on any other models.
The following symbols and/or signal words may be used in this document:
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.
Indicates an instruction which, if not followed, could severely damage engine components or other property.
These safety alert signal words mean:
YOUR SAFETY IS INVOLVED!
For safety reasons, this kit must be installed by an authorized Evinrude®/Johnson® dealer. This instruction sheet is not a substitute for work experience. Additional helpful information may be found in other service literature.
DO NOT perform any work until you have read and understood these instructions completely.
Torque wrench tightening specifications must strictly be adhered to.
Should removal of any locking fastener (lock tabs, locknuts, or patch screws) be required, always replace with a new one.
When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength and material. Use of substandard parts could result in injury or product malfunction.
Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.
Unless otherwise specified, engine must be OFF when performing this work.
Always be aware of parts that can move, such as flywheels, propellers, etc.
Some components may be HOT. Always wait for engine to cool down before performing work.
If you use procedures or service tools that are not recommended in this instruction sheet, YOU ALONE must decide if your actions might injure people or damage the outboard.
This instruction sheet may be translated into other languages. In the event of any discrepancy, the English version shall prevail.
TO THE INSTALLER: Give this sheet and the operating instructions to the owner. Advise the owner of any special operation or maintenance information contained in the instructions.
TO THE OWNER: Save these instructions in your owner's kit. This sheet contains information important for the use and maintenance of your engine.
ICON GATEWAY MODULE AND CABLE KIT
|Ref||P/N||Name of Part||Qty|
|764922||GATEWAY MODULE and CABLE KIT||1|
|2||764945||*BUSS CABLE, Extension 2 ft. (0.6 m)||1|
|Optional Buss Cable Extensions|
|764944||BUSS CABLE, Extension 1 ft. (0.3 m)||AR|
|764946||BUSS CABLE, Extension 4 ft. (1.2 m)||AR|
|764947||BUSS CABLE, Extension 10 ft. (3.05 m)||AR|
|764948||BUSS CABLE, Extension 15 ft. (4.573 m)||AR|
|764949||BUSS CABLE, Extension 20 ft. (6.1 m)||AR|
|765052||BUSS CABLE, Extension 25 ft. (7.6 m)||AR|
|3||502526||*BUTT CONNECTOR, Heat shrink||8|
|5||764161||*BACKBONE CABLE, NMEA 2000||1|
ICON GATEWAY MODULE
The ICON gateway module provides network data to the NMEA 2000 network and I-Command gauges.
The gateway module receives power from the network power cable. When the gateway is powered and receiving data from the network the LED on the gateway module turns ON.
The gateway module provides fuel level monitoring for up to four fuel tanks when connected to fuel level senders.
Do not connect gateway module to other types of fluid level senders. Refer to the current I-Command Installation Guide for accessory fluid level sensors.
Refer to the ICON System Quick Connection Guide, P/N 0764953 for ICON System Diagram.
Disconnect the battery cables at the battery.
Select an appropriate mounting location within 25 ft. (7.6 m) of an ICON network hub.
The mounting location must provide:
- protection from the weather
- access for cable connections and wiring
- a flat surface which is rigid enough to prevent gateway module movement
Position the gateway module. Mark mounting tabs to install gateway module.
Drill two 9/64 in. (3.57 mm) holes to mount gateway module.
Install gateway module and secure with two #10 screws. Tighten screws securely.
ICON Network Buss Cables
ICON network buss cables use a proprietary 6-pin threaded, Molex-type connector.
Do not force connectors or locking rings. Properly aligned connectors assemble easily.
Do not use Electrical Grease on ICON buss cable connectors.
To assemble the connectors:
- Use the large tabs and small tabs to carefully align buss cable connectors.
- Carefully align pins and sockets of connectors. Do NOT force connectors together.
- Tighten locking rings of buss connectors finger tight. Do NOT use locking rings to force connectors together.
Do not rotate connectors until they align. This could result in a mismatched connection. It is possible for each pin to enter a socket even if the tabs are misaligned. Look at the tabs to ensure connector alignment prior to making the connection.
ICON Gateway Module Connection
Connect gateway module buss cable to ICON network hub.
If the installation requires a buss cable extension, use no more than one extension. Optional lengths are available.
ICON Gateway Module Power Connection
Apply a light coat of Electrical Grease 0503243 onto the Deutsch connector seal.
Connect the electrical connector from the master power/key switch harness to the power connector of the gateway module. Make sure connector latches.
NMEA 2000 Network/Gauge Connection
Install the t-connector from the kit to the NMEA 2000 network.
Connect the NMEA 2000 network cable to the t-connector of the gauge network.
Connect the NMEA 2000 network cable to the NMEA 2000 connector of the gateway module. Refer to the current I-Command Installation Guide.
IMPORTANT: Do not force connectors or locking rings. Properly aligned connectors should assemble easily.
Fuel Level Sender Connection
Use heat shrink butt connectors, P/N 0502526, to connect pink and black wires from fuel level sender(s) to gateway module pink and black wires.
Gateway module fuel sender wires are labeled for connection to specific fuel tanks.
Connect fuel level sender wires labeled "1" from gateway module to main (or single) fuel tank wires. Connect remaining fuel level sender wires from gateway module to other fuel tank(s) wires in numerical order.
Use a multi-purpose crimp tool, such as P/N 0500906, to install connectors onto wiring. Heat butt connectors to provide water-resistant seal.
Use tie straps to secure harnesses and cables once installation of all components is complete.
Connect the battery cables at the battery.
Turn the master power/key switch to the RUN position. All devices connected to the ICON control system and gauge network should turn on.
Turn the master power/key switch to the OFF position.
Refer to I-Command User's Guide for set up and operation of NMEA 2000 network and I-Command gauges.