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EVINRUDE® ICON™ SHIFT ACTUATOR, P/N 587087

Crowley Marine

APPLICATION

Use this instruction sheet when installing or replacing the Evinrude ICON shift actuator on 2008 and newer 200 – 300 HP 90° V6 (3.3 L and 3.4 L) Evinrude E-TEC® outboards, equipped with the Evinrude ICON System.
 

SAFETY INFORMATION

The following symbols and/or signal words may be used in this document:


Indicates a hazardous situation which, if not avoided, will result in death or serious injury.


Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.

NOTICE: Indicates an instruction which, if not followed, could severely damage engine components or other property.

These safety alert signal words mean:

ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!

For safety reasons, this kit must be installed by an authorized Evinrude®/Johnson® dealer. This instruction sheet is not a substitute for work experience. Additional helpful information may be found in other service literature.

DO NOT perform any work until you have read and understood these instructions completely.

Torque wrench tightening specifications must strictly be adhered to.

Should removal of any locking fastener (lock tabs, locknuts, or patch screws) be required, always replace with a new one.

When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength and material. Use of substandard parts could result in injury or product malfunction.

Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.

Unless otherwise specified, engine must be OFF when performing this work.

Always be aware of parts that can move, such as flywheels, propellers, etc.

Some components may be HOT. Always wait for engine to cool down before performing work.

If you use procedures or service tools that are not recommended in this instruction sheet, YOU ALONE must decide if your actions might injure people or damage the outboard.

This instruction sheet may be translated into other languages. In the event of any discrepancy, the English version shall prevail.

TO THE INSTALLER: Give this sheet and the operating instructions to the owner. Advise the owner of any special operation or maintenance information contained in the instructions.

TO THE OWNER: Save these instructions in your owner’s kit. This sheet contains information important for the use and maintenance of your engine.
 

ICON SHIFT ACTUATOR INSTALLATION


Use Evinrude Diagnostics software, version 4.0 or higher, to calibrate the actuators for correct throttle and shift stroke.

Failure to correctly calibrate Evinrude ICON shift actuators can cause engine shift systems failures not covered by the outboard’s warranty and can result in loss of boat control.

Disconnect the battery cables at the battery.

NOTICE: Always disconnect the negative (–) cable first to avoid damaging the electrical system of the engine.

Remove electrical bracket cover.

Observe and note all wire routings before disassembling.

Remove the shift actuator connector from the clip on the mounting plate. Disconnect the shift actuator harness.

Remove the clamp retaining screw.

Remove the four shift actuator retaining screws.

Remove old adhesive from clamp retaining screw and shift actuator retaining screws.

Apply Nut Lock on the threads of the shift actuator retaining screws.

Install shift actuator on mounting plate with three long screws and one short screw. Tighten screws to a torque of 60 to 84 in. lbs. (7 to 9.5 Nm).

Place clamp over actuator motor. Apply Nut Lock on the threads of the clamp retaining screw. Install and tighten screw to a torque of 60 to 84 in. lbs. (7 to 9.5 Nm).

Connect the shift actuator harness. Attach to clip on mounting plate.

Secure shift actuator harness with tie strap, P/N 317893.

Route all ESM harnesses as shown and secure to shift actuator with large two tie straps, P/N 907833, as shown.

Install electrical bracket cover.

Connect battery cables to the battery.
 

Calibrate Shift Actuator Stroke

Use the EST Calibration tab of the Evinrude Diagnostics “Settings” screen to calibrate the shift actuator stroke.

In a multi-engine application, all outboards can be calibrated through one connection by changing the engine instance setting on the screen.

To set forward gear shift stroke:

  • With the shift link disconnected, rotate the propeller and manually shift the outboard into forward gear with the shift lever.

IMPORTANT: Make sure the gear is fully engaged and the lever is all the way forward.

  • Click the Forward button under Shift Calibration on the EST Calibration screen. The actuator arm will move forward.
     
  • Use the Nudge buttons to move the actuator arm forward or backward until the shift link aligns with the actuator arm and shift lever pins.
     
  • When the link and pins are exactly aligned, install the link and click the Save button. The actuator will move to the neutral position.

To set reverse gear shift stroke:

  • Remove shift link.
     
  • With the shift link disconnected, rotate the propeller and manually shift the outboard into reverse gear with the shift lever.

IMPORTANT: Make sure the gear is fully engaged and the lever is all the way to the rear.

  • Click the Reverse button under Shift Calibration on the EST Calibration screen. The actuator arm will move backward. Use the Nudge buttons to align the shift link.
     
  • When the link and pins are exactly aligned, install the link and click the Save button. The actuator will move to the neutral position.

After forward and reverse strokes have been calibrated, install the shift link and secure with retainer clips and washers.

Lock the retainers by moving the angled section behind the straight section.

NOTICE: When installation is complete, shift the outboard with control (while rotating propeller). Rotate the propeller shaft back and forth to ensure the face of the clutch dog contacts the gear in both forward and reverse.

With the outboard in neutral, make sure the propeller shaft turns freely with no contact between the clutch dog and gears.

Related Products

0587087 - ACTUATOR AY,SHIFT

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