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Crowley Marine: serving boaters for over 40 years Crowley Marine: serving boaters for over 40 years
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Fuel Pump Repair Kit P/N 433519

Crowley Marine

Safety Considerations

These instructions will alter you to certain things you should do very carefully. If you don't, you could...

  • hurt yourself or bystanders
  • hurt boat operator, passengers
  • damage the machinery

Safety symbol, , appears next to information important to prevent you and others from being hurt.

Note symbol, Note, appears next to information important to keep machinery from being damaged.

IMPORTANT: The important safeguards and instructions appearing in these directions cannot cover all possible conditions or situations that occur. The person following these directions must use common sense, caution and care.

Product Reference & Illustration

When reference is made to brand name, product or specific tool, an equivalent product may be used in place of the referred to product. Substitute products used must have equivalent characteristics, including type, strength, and material. Incorrect substitution may result in product malfunction and possible injury to the operator and/or passengers.

All photographs and illustrations used may not necessarily depict actual models or equipment, but are intended only for reference. Specifications used are based on the latest product information available at the time of publication.

This repair kit is for 1990 and newer 9.9 thru 155 model Evinrude® and Johnson® outboard motors without the VRO2® Oil Injection System.

Some of the parts in this kit are not used in some applications. Discard the extra parts.

[1]
Contents of Kit

Ref. P/N Name of Part Qty.
1 335334 Check Valve 2
2 318375 Air Dome Support 1
3 328779 Housing Gasket 1
4 332678 Diaphragm 1
5 328777 Cover Gasket 1
6 332694 Vacuum Housing Gasket 1
7 319822 Large Cover O-Ring 1
8 324660 Small Cover O-Ring 1
9 303615 Pump to Block Gasket 1

Disassemble your pump carefully, taking note of the position and orientation of each part.

[2] [3]
Place a drop of oil on the stem (A) of each check valve. Install the check valves by pushing the stem thru the center hole with your finger tip or a pencil eraser until the enlarged head (B) is thru the housing.

NOTE:  Do not use your fingernail, a pencil point, or ANY OTHER TOOL to install check valves or valve damage and premature failure will result. Do not assemble check valves into housing dry, and do not pull valve stem thru housing. Never reuse a check valve after it has been installed and removed. Removing a check valve damages it and reusing valve will result in premature pump failure.

Reassemble pump, hook up a fuel tank and squeeze primer bulb to check for leaks. Fuel leaks could cause fire or explosion. Repair any leaks before operating motor.

Flat $3.95 Shipping on ALL parts orders

We offer shipping flat $3.95 shipping on ALL parts orders. (Complete Engines, Lower Units and Sterndrives excluded). In addition orders over $89 have reduced cost express shipping available in checkout.

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